aThe electrochemical kinetics of battery electrodes at the single-particle scale are measured as a function of state-of-charge, and interpreted with the aid of concurrent transmission X-ray microscopy (TXM) of the evolving particle microstructure. An electrochemical cell operating with near-picoampere current resolution is used to characterize single secondary particles of two widely-used cathode compounds, NMC333 and NCA. Interfacial charge transfer kinetics are found to vary by two orders of magnitude with state-of-charge (SOC) in both materials, but the origin of the SOC dependence differs greatly. NCA behavior is dominated by electrochemically-induced microfracture, although thin binder coatings significantly ameliorate mechanical degradation, while NMC333 demonstrates strongly increasing interfacial reaction rates with SOC for chemical reasons. Micro-PITT is used to separate interfacial and bulk transport rates, and show that for commercially relevant particle sizes, interfacial transport is rate-limiting at low SOC, while mixed-control dominates at higher SOC. These results provide mechanistic insight into the mesoscale kinetics of ion intercalation compounds, which can guide the development of high performance rechargeable batteries. Broader contextThe performance of high performance Li-ion batteries, central to both electric transportation and grid scale storage, is ultimately reliant on the performance of critical components such as their cathode and anode compounds. For ease of manufacturing, the prevailing technological forms of these materials are secondary particles of nearly spherical morphology containing many nanocrystallites. The electrochemical kinetics at this critical length scale have been difficult to assess; particle-level behavior has primarily been deduced from macroscale cell measurements. Thus the microelectrode technique developed in this work, combined with state-of-the-art TXM imaging, allows for the first time the direct measurement of electrochemical kinetics of particles as they are charged and discharged. Surprising behavior is revealed -interfacial charge transfer kinetics are found to vary greatly with state-of-charge and cycling history, both for intrinsic chemical reasons (in NMC333) and because of massively damaging ''electrochemical shock'' (in NCA). Moreover, a thin coating of polymer binder is found to ameliorate fracture damage. These results, and the techniques demonstrated, provide a bridge between macroscopic battery function and microscale electrode kinetics as influenced by electrochemomechanical stress and charging history.

The crystallographic structure and microstructure of solid electrolytes, such as Li7La3Zr2O12 (LLZO), have a profound impact on their reactivity, conductivity, and stability toward dendrites in solid-state batteries. Controlling the material’s structure and morphology requires fine control during the synthesis process, where multiple conditions (precursor particle size/distribution, calcination/sintering temperature, ramp rate, etc.) influence performance. This paper describes, for the first time, the operando characterization of the calcination process using synchrotron X-ray diffraction combined with a mesoscale model of grain growth during the calcination and densification of LLZO. The model is then used to guide synthesis conditions to enhance the densification process. The X-ray data reveal significant coarsening of the initial nanophase lanthanum zirconate precursors during conversion to LLZO. The mesoscale model shows that the activation energy for diffusion during calcination is lower than that during sintering, indicating the inherent coupling between the chemical reaction and grain growth processes. Simulations suggest that particles with small and bimodal size distribution experience better densification, as does precise grading (smaller particles near the surface and larger particles at the center) of different-sized particles. The approach described here can be adapted to understand and guide the synthesis of other materials that undergo calcination and sintering (e.g., transition metal oxide cathodes).

Li–O2 batteries suffer from large charge overpotentials due to the high charge transfer resistance of Li2O2 discharge products. A potential solution to this problem is the development of LiO2-based batteries that possess low charge overpotentials due to the lower charge transfer resistance of LiO2. In this report, IrLi nanoparticles were synthesized and implemented for the first time as a LiO2 battery cathode material. The IrLi nanoparticle synthesis was achieved by a temperature- and time-optimized thermal reaction between a precise ratio of iridium nanoparticles and lithium metal. Li–O2 batteries employing the IrLi-rGO cathodes were cycled up to 100 cycles at moderate current densities with sustained low cell charge potentials (<3.5 V). Various characterization techniques, including SEM, DEMS, TEM, Raman, and titration, were used to demonstrate the LiO2 discharge product and the absence of Li2O2. On the basis of first-principles calculations, it was concluded that the formation of crystalline LiO2 can be stabilized by epitaxial growth on the (111) facets of IrLi nanoparticles present on the cathode surface. These findings demonstrate that, in addition to the previously studied Ir3Li intermetallic, the IrLi intermetallic also provides a means by which LiO2 discharge products can be stabilized and confirms the importance of templating for the formation process.

Ion transport in solid-state cathode materials prescribes a fundamental limit to the rates batteries can operate; therefore, an accurate understanding of ion transport is a critical missing piece to enable new battery technologies, such as magnesium batteries. Based on our conventional understanding of lithium-ion materials, MgCr2O4 is a promising magnesium-ion cathode material given its high capacity, high voltage against an Mg anode, and acceptable computed diffusion barriers. Electrochemical examinations of MgCr2O4, however, reveal significant energetic limitations. Motivated by these disparate observations; herein, we examine long-range ion transport by electrically polarizing dense pellets of MgCr2O4. Our conventional understanding of ion transport in battery cathode materials, e.g., Nernst–Einstein conduction, cannot explain the measured response since it neglects frictional interactions between mobile species and their nonideal free energies. We propose an extended theory that incorporates these interactions and reduces to the Nernst–Einstein conduction under dilute conditions. This theory describes the measured response, and we report the first study of long-range ion transport behavior in MgCr2O4. We conclusively show that the Mg chemical diffusivity is comparable to lithium-ion electrode materials, whereas the total conductivity is rate-limiting. Given these differences, energy storage in MgCr2O4 is limited by particle-scale voltage drops, unlike lithium-ion particles that are limited by concentration gradients. Future materials design efforts should consider the interspecies interactions described in this extended theory, particularly with respect to multivalent-ion systems and their resultant effects on continuum transport properties.