High velocity electromagnetic forming can lead to better formability along with additional benefits. The spatial distribution of forming pressure in electromagnetic forming can be controlled by the configuration of the actuator. A new type of actuator is discussed which gives a uniform pressure distribution in forming. It also provides a mechanically robust design and has a high efficiency for flat sheet forming. A simplified analysis of the actuator is presented that helps in the design of the system. Examples of uses of the actuator are then presented, specifically with regards to forming shapes and surface embossing. Some practical challenges in the design of the actuator are also addressed. This paper emphasizes the approaches and engineering calculations required to effectively use this actuator.
High-velocity electromagnetic sheet-metal forming and processing has many potential advantages over more conventional techniques, including: higher-forming limits, resistance to wrinkling and springback, one-sided tooling, and physical contact to only one side of the work piece. Traditional electromagnetic actuators are flat spirals that produce a nonuniform pressure distribution, limiting the types of parts that can be formed. A new type of electromagnetic actuator, the uniform pressure (UP) actuator, has been developed. The UP actuator can uniformly and efficiently accelerate conductive sheet metal to velocities on the order of 200 m/s or greater over distances of a few millimeters. When the material is arrested by impact with a tool, high-forming pressures can be imparted to it. The utility of the UP actuator is illustrated here by demonstrating its ability to form sheet metal components with intricate shape, to shock harden, and also to pick up nearly arbitrarily small details from a die surface. Thus, electromagnetic processing with the use of the UP actuator offers the unprecedented ability to simultaneously form and engineer the surface morphology and microstructure of sheet metal samples.
The present study was aimed to see the effect of surface treatment on nanocomposites with different fatty acids (stearic acid and oleic acid) having two different coupling agents (titanate and silane). Nanocomposites were prepared via melt mixing in Haake 90 twin screw extruder. The characterization of nanocomposites had been carried out using various advance analytical techniques such as dynamic mechanical analysis, thermogravimetric analysis, heat distortion temperature, melt flow index, and scanning electron microscopy. The strength and stiffness were also improved with the incorporation of maleic-anhydride grafted ethylene propylene rubber in PP/ Nano-CaCO 3 nanocomposites. The tensile, flexural, and impact strength properties of PP/MA-g-EPR/treatedCaCO 3 and untreated nanocomposites were determined. These studies revealed that stearic acid treated nanofiller filled composites had better properties than those of untreated and oleic acid treated nanofiller filled composites. The SEM studies demonstrated that the dispersion and distribution of Nano-CaCO 3 (nCaCO 3 ) particles within the polypropylene matrix were dependent on the nature of surface treating agents.
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