Induction motors constitute the largest proportion of motors in industry. This type of motor experiences different types of failures, such as broken bars, eccentricity, and inter-turn failure. Stator winding faults account for approximately 36% of these failures. As such, condition monitoring is used to protect motors from sudden breakdowns. This paper proposes the use of neural networks as an efficient diagnostic tool for estimating the percentage of stator winding shorted turns in three-phase induction motors. A MATLAB-based model was developed and simulated under different fault-load combination cases for different sizes of motors. The motor's developed electromechanical torque was selected as a fault indicator. For the design and training of the neural network, the mean, variance, max, min, and F120 time based on statistical and frequency-related features were found to be very distinct for correlating the captured electromechanical torque with its corresponding percentage of shorted turns. In the training phase of the neural network, five different motors were used and are referred to as seen motors. On the other hand, for testing the efficiency of the developed diagnostic tool, the electromechanical torque under different fault-load combination cases, previously never seen from the first five motors and those of two new motors (referred to as unseen), was used. Testing results revealed accuracy in the range of 88-99%.

Stator inter-turn fault diagnosis system for electric motors is of a considerable concern due to its significant effect on industrial production. In this paper, a new method for detecting the inter-turn fault and quantifying its severity in the line start permanent magnet synchronous motor (LSMPSM) is proposed. The new method depends on monitoring the stator current during steady-state period to detect the fault. The convolutional neural network (CNN) method is proposed to correlate the motor steady-state current with the status of the motor winding conditions and detect any presence of inter-turn faults. The data used in this study is extracted from both an experimental setup of a one-horsepower LSPMSM and the corresponding verified mathematical model through several testing cases under various loading conditions. One of the main features of the proposed technique is that it does not require separate feature extraction phase. The results indicate that the proposed technique is able to detect the inter-turn fault under different loading conditions varies from 0NM to 4NM with accuracy of 97.75% for all defined fault levels. The use of steady-state current for fault detection regardless of motor load enables the proposed technique to detect the fault online without disturbing the system functionality and reliability as well as without adding any extra hardware to the system. INDEX TERMS Convolutional neural network (CNN), diagnosis, fault detection, inter-turn fault, LSPMSM.

Three-phase line-start permanent magnet synchronous motors are considered among the most promising types of motors in industrial applications. However, these motors experience several faults, which may cause significant financial losses. This paper proposed a feed-forward neural network-based diagnostic tool for accurate and fast detection of the location and severity of stator inter-turn faults. The input to the neural network is a group of representative statistical and frequency-based features extracted from the steady-state three-phase stator current signals. The current signals with different numbers of shorted turns and loading conditions are captured using the developed finite element JMAG TM model for interior mount LSPMSM. In addition, an experimental set-up was built to validate the finite element model and the proposed diagnostics tool. The simulation and experimental test results showed an overall accuracy of 93.125% in detecting the location and the size of inter-turn, whereas, the accuracy in detecting the location of the fault is 100%.

This paper proposes an accurate diagnosing tool that can predict the stator inter-turn size in line start permanent magnetic synchronous motor (LSPMSM). The proposed diagnosing approach is developed based on an experimentally validated mathematical model of the motor under inter-turn fault. The developed model has been tested using MATLAB R under different loading and fault size conditions. Since the stator currents and voltages are easily accessible, it is decided to use them as the key signatures for developing the diagnostic tool. Several time and frequency-based features have been extracted using motor current and voltage waveforms under different loading and fault size conditions. The developed tool has been designed to correlate the extracted features with its corresponding size of stator inter-turn fault. Finally, testing of the developed diagnosis tool shows a high accuracy of 96% in detecting the size. Moreover, the proposed diagnostic tool is examined against motor parameter variations. The results confirm the robustness of the proposed approach where the accuracy is slightly affected under a wide range of motor parameter variations.

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