Both energy consumption and the ecology of mobile wood-chipping machines are important issues in forest management. One way of improving the efficiency of wood-chippers is to use innovative design solutions in drive unit control systems. This can result in a reduction in fuel consumption and quantitative exhaust gas emissions. This article presented the results of research conducted on the fuel consumption of a cylindrical wood chipper driven by a small engine. We carried out testing of the unmodified chipper (A), made two different chipper modifications (B) and (C), and tested the modified versions to achieve the indicated results. The process allowed analysis and comparison of recorded data. For this purpose, the engine was supplied with fuel in three different ways: carburetor (factory-made) (A), the injector (B), and injector with an adaptative drive control system (designed by the authors) (C). The construction of a maintenance-free and adaptive drive control system where its functioning depended on operating conditions was done following patent application P.423369. All three fuel supply systems: A, B, and C were tested experimentally in terms of fuel consumption. The research was conducted in both set exploitation conditions (idle work with high (1) and low (2) rotational speed, with a continuous chipping process (3)) and transient exploitation conditions (4) (resulting from the delivery time of wood waste). Thus, the first stage of research involved two constructions (A, B) for three different working conditions (1-3). The second stage consisted of three constructions (A-C) tested in the fourth working conditions (4). The tests showed that the injection system reduced fuel consumption by around 61% during the continuous chipping process in comparison with the carburetor system. The adaptive drive control system (C) reduced fuel consumption by 55-74% in comparison with the carburetor system (A), and by 24-60% in comparison with the injection system (B) without an adaptive drive control system. The level of energy consumption in these systems depended directly on the ratio of idle work time during the chipping process.
This article proposes thermography as a non-contact diagnostic tool for assessing drive reliability. The application of this technique during the operation of the belt transmission with a heat-welded thermoplastic polyurethane V-belt was presented. The V-belt temperature changes depending on the braking torque load at different values of the rotational speed of the active pulley, which were adopted as diagnostic characteristics. In this paper, the surface morphology of the polyurethane (PU) belts was assessed on the basis of microscopic and hardness tests. A surface roughness tester was used to evaluate the surface wear. The surface morphology and topography of the materials was determined by scanning electron microscopy (SEM) and optical microscopy. It was found that the most favorable operating conditions occurred when the temperature values of active and passive connectors were similar and the temperature difference between them was small. The mechanical and structure results indicate that the wear of the PU belt was slight, which provided stability and operational reliability for V-belt transmission. The microscopic images lacked clear traces of cracks and scratches on the surface, which was confirmed by the SEM observations.
The high awareness of intensification and frequency of smog phenomenon all over the world in XXI age makes for detailed analyses of the reasons of its formation and prevention. The governments of the developed countries and conscious of real hazards, including many European countries, aim to restrict the emission of harmful gases. In literature, we can find the discussions on the influence of this phenomenon on the health and life of inhabitants of contaminated areas. Some elaborations of prognostic models, descriptions of pollution sources, the manner of their restriction, and the analysis of causal-consecutive correlation are also popular. The influence of pollutions resulting from the operation of vehicles, planes, and the industry are well described. However, every machine and device which is driven with a combustion engine has the effect on the general level of anthropogenic pollutions. These drives are subject of different regulations limiting their emission for service conditions and applications. One of the groups of such machines described in European and American regulations is non-road mobile machinery. The aim of this paper is the presentation of the problem of weak analysis and application of engineering and technological tools for machinery drive emission, despite of many publications on hazards and problems of emission. These machines have the influence on both the increase of global contamination and the machine users. The regulations of the European Union take into consideration the generated hazards and restrict the emission of machine exhaust gases by approval tests—these regulations are continually improved, and the effects of these works are new emission limits in 2019. However, these activities seem to be liberal as opposed to limits of the emission for passenger and goods vehicles where the technological development of the construction is greater and the regulations are the most rigorous. During the analysis of the development of non-road mobile machinery in the correlation with automotive vehicles, we can indicate engineering and technological solutions which are limiting the emission of non-road mobile machinery, but which are not applied. Due to liberal regulations for this group of machinery, the producers do not apply innovative solutions which can be found in road vehicles. The paper presents the synthetic review of existing EU regulations concerning limits of the emission of harmful exhaust gases which are generated by spark-ignition combustion engines of non-road mobile machinery. The authors show the divergences between the limits of the emission of harmful exhaust gases generated by road vehicles and non-road mobile machinery (boats and railway engines are not taken into account). The authors present the directions of the development of the combustion process control and systems limiting the emission of harmful exhaust gases. High innovative automotive industry was indicated as the direction of the development for limiting the influence of the emission on the environment by non-ro...
Branch chipping machines with low-power engines are distinguished with an intermittent operation due to a periodical supply of branches. A conventional drive speed control of these machines is not adapted to adjust the operating mode depending on frequency of material supply for shredding. This article discusses the issues related to the assessment of the application of adaptive systems similar in design to start–stop systems used in vehicles, as necessary in the driving of this type machine. During testing, an impact of a distance between a branch pile from the woodchipper, a number of operators on frequency of drive unit operating condition changes, and the mass and volume output (productivity) were considered. A percentage ratio of the active and passive (idle) operation in selected conditions of use was also determined. A low-power 9.5 kW engine-powered cylindrical-type woodchipper was used for testing. Material chopped in the chipper was freshly cut branches of oaks (Quercus L. Sp. Pl. 994. 1753) with a diameter in the largest cross-section ca. 80 mm and moisture content ca. 25%. Piles of branches were located at three different distances from the chipper, i.e., 3 m, 9 m and 15 m. Branches to the chipper were fed by one or two operators. It was demonstrated that the idle run time in tested conditions with one operator could be from 43% to 71% of the entire operating time. Frequency of operating condition changes when only one operator worked and fluctuated from ca. 6 to 2 times per minute. Increasing the number of operators from one to two had a slight impact on the frequency of operating condition changes (by ca. 7%) at the shortest distance from the chipper (3 m). However, at larger distances, the additional operator may increase the frequency of operating condition changes of the chipper by 77% for 9 m distance and 85% for 15 m distance. The mass and volumetric output of the cylindrical chipper in the most advantageous case is equal to 0.66 t/h and 3.5 m3/h, respectively. The increase of the branch pile distance from the chipper causes a drop in mass output by 32%, and volumetric output by 33.5%. The results of the tests confirmed the necessity for the development of low-power chipping machines designed for clearing operations rather than industrial production of biomass. A direction for development could be systems that adapt driving units to operating conditions, depending on a demand for the chipping process.
The projected increase in the availability of gaseous fuels by growing popularity of household natural gas (NG) filling stations and the increase in the production of gaseous biogas-derived fuels is conducive to an increase in the use of NG fuel. Currently, natural gas in various forms (compressed natural gas (CNG), liquefied natural gas (LNG)) is popular in maritime, rail and road transport. A new direction of natural gas application may be non-road mobile machines powered by a small spark-ignition engine (SI). The use of these engines in the wood chippers can cause the reduction of machine costs and emissions of harmful exhaust gases. In addition, plant material chippers intended for composting in bio-gas plants can be driven by the gas they are used to produce. The biogas can be purified to bio-methane to meet natural gas quality standards. The article presents the design of the natural gas supply system, which is an upgrade of the Lifan GX 390 combustion engine spark ignition engine (Four-stroke, OHV (over head valve) with a maximum power of 9.56 kW), which is a common representative of small gasoline engines. The engine is mounted in a cylindrical chipper designed for shredding branches with a maximum diameter of up to 100 mm, which is a typical machine used for cleaning work in urban areas. The engine powered by CNG and traditionally gasoline has been tested in real working conditions, when shredding cherry plum (Prunus cerasifera Ehrh. Beitr. Naturk. 4:17. 1789 (Gartenkalender4:189–204. 1784)). Their diameter was ca. 80 mm, 3-metere-long, and humidity content ca. 25%. The systems were tested under the same actual operating conditions, the average power generated by the drives during shredding is about 0.69 kW. Based on the recorded results, it was found that the CNG-fuelled engine was characterized by nitrogen oxides (NOx) emissions higher by 45%. The other effects of CNG were a reduction in carbon dioxide (CO2), carbon monoxide (CO) and hydrocarbon (HC) emissions of about 81%, 26% and 57%, respectively. Additionally, the use of CNG reduced fuel consumption by 31% and hourly estimated machine operating costs resulting from fuel costs by 53% (for average fuel price in Poland: gasoline: 0.99 EUR/L and CNG: 0.71 EUR/m3 on 08 November 2020). The modernization performed by the authors ensured the work of the drive unit during shredding, closer to the value of stoichiometric mixtures. The average (AVG) value of the air fuel ratio (AFR) for CNG was enriched by 1.2% (AVG AFR was 17), while for the gasoline engine the mixture was more enriched by 4.8% (AVG AFR was 14). The operation of spark-ignition (SI) combustion engines is most advantageous when burning stoichiometric mixtures due to the cooperation with exhaust aftertreatment systems (e.g., three-function catalytic converter). A system powered by CNG may be beneficial in systems adapting to operating conditions, used in low-power shredding machines, whose problem is increased HC emissions, and CNG combustion may reduce them. The developed system does not exceed the emission standards applicable in the European Union. For CO emissions expressed in g/kWh, it was about 95% lower than the permissible value, and HC + NOx emissions were 85% lower. This suggests that the use of the fuel in question may contribute to tightening up the permissible emission regulations for non-road machinery.
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