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The present research investigates the influence of surface roughness imparted by cold surface finishing processes on the localized corrosion resistance of stainless steel. Five different alloys were studied: ferritic AISI 430, martensitic AISI 430F, austenitic AISI 303, AISI 304L, and AISI 316L. It was demonstrated that the grinding process, executed on previously cold drawn bars, leads to an improvement in corrosion resistance according to the results obtained with electrochemical tests, namely, potentiostatic and potentiodynamic tests in chloride-rich environments, the salt spray test, and long-term exposure in urban and marine atmospheres. This allowed us to establish a trend among the different alloys regarding the resistance to pitting corrosion, which was assessed according to pitting potentials, critical chloride contents, and pitting initiation time. All the tests confirmed that surface finishing, as well as alloy chemical composition, is an important factor in controlling the corrosion resistance of stainless steel.

This study deals with the anodisation of titanium grade 2 in 0.5‐M sulphuric acid using a pulsed signal in a unipolar regime. The electrical parameters investigated are voltage, frequency and duty cycle. The use of duty cycles with a high percentage of anodic polarisation (90%), combined with high frequencies (1000 Hz) and the higher voltage tested (220 V), favoured the establishment of a plasma regime involving strong dielectric discharges, allowing the growth of thicker oxides but with rough architecture. The corrosion resistance of the formed film has been characterised by potentiodynamic tests in 0.5‐M NaBr for localised corrosion resistance and by immersion tests in 10% v/v sulphuric acid solution for a uniform corrosion assessment. Current–time curves, visual observations and electron microscope analysis (scanning electron microscopy, energy‐dispersive X‐ray spectroscopy) were the tools selected to provide a correlation between technological parameters and oxide growth mechanism. For localised and uniform corrosion, anodisation at 220 V with a high level of anodic polarisation (90%) and frequency (1000 Hz) was verified to be particularly advantageous.

Plasma electrolytic oxidation is a powerful technique allowing the formation of ceramic coatings with a high degree of functionalization. Plasma-chemical interactions, resulting from the application of a high voltage in a conductive electrolyte, like 0.5 M NaOH, favor the development of a porous surface, which deserves to be sealed to obtain proper corrosion resistance. In the present work, the effect of temperature employed during sealing in calcium acetate is investigated, finding 85°C as an optimum temperature to allow pores closure.Furthermore, a comparison with sealing performed in hot water is presented, which demonstrated similar sealing efficiency. Scanning electron microscope and electrochemical impedance spectroscopy are the tools selected to investigate sealing effects. Impedance spectra are fitted according to feasible electrochemical equivalent circuits finding two-time constants when applied to sealed samples indicative of the presence of barrier and porous layer, respectively.