A new kind of acetal fiber has been discovered which has a tensile strength of 1.7 GPa (250,000 psi) and an elastic modulus of 35 GPa (5 x lo6 psi). This fiber is produced by a special two-stage drawing process in the solid state which requires careful control of deformation rate and temperature. Previously known drawn fibers are reported to consist of folded-chain blocks joined by a limited number of tie-molecules. It is hypothesized that the second stage of the novel drawing process eliminates the lamella (block) surfaces which act as strength-limiting stress concentrators. A new type of fiber is created in which any remaining chain-folds are distributed as defects in a continuous crystal matrix. It is the continuity of the crystal matrix which is believed responsible for the remarkable properties of the fiber.
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