In this paper we present a reusable, chemically inert, multichannel Chip-to-World-Interface (CWI). The concept of this interface is based on a force fit connection similar to the hollow screw connectors known from high-performance liquid chromatography (HPLC) instruments. It allows contamination free connection of up to 100 thermoplastic tubes to microfluidic chips made from various materials e.g., epoxy polymers, glass and polydimethylsiloxane (PDMS). The spacing of the tubes is fixed whereas the outer dimensions of the CWI can be adapted to the microfluidic chip it should be used with. We demonstrate that such a CWI with 100 tubes is pressure-tight up to (at least) 630 kPa (6.3 bar) pressure and the connection easily sustains flow rates above 4 ml min(-1). The presented CWI is designed such that the fluid probed in the microfluidic chip is in direct contact only with the tube material and the material from which the microfluidic chip is made. This not only enables fluid transport without dead volume, it also ensures that CWI itself will not be contaminated or contaminate the samples being probed. Using polytetrafluoroethylene (PTFE, Teflon®) tubing we demonstrate that the CWI can even be used with harsh organic solvents such as dichloromethane or dimethylformamide during continuous solvent probing over several hours without damage to the CWI or leakage. This CWI therefore effectively allows using almost all types of organic solvents in microfluidic applications.
Materials matter in microfluidics. Since the introduction of soft lithography as a prototyping technique and polydimethylsiloxane (PDMS) as material of choice the microfluidics community has settled with using this material almost exclusively. However, for many applications PDMS is not an ideal material given its limited solvent resistance and hydrophobicity which makes it especially disadvantageous for certain cell-based assays. For these applications polystyrene (PS) would be a better choice. PS has been used in biology research and analytics for decades and numerous protocols have been developed and optimized for it. However, PS has not found widespread use in microfluidics mainly because, being a thermoplastic material, it is typically structured using industrial polymer replication techniques. This makes PS unsuitable for prototyping. In this paper, we introduce a new structuring method for PS which is compatible with soft lithography prototyping. We develop a liquid PS prepolymer which we term as "Liquid Polystyrene" (liqPS). liqPS is a viscous free-flowing liquid which can be cured by visible light exposure using soft replication templates, e.g., made from PDMS. Using liqPS prototyping microfluidic systems in PS is as easy as prototyping microfluidic systems in PDMS. We demonstrate that cured liqPS is (chemically and physically) identical to commercial PS. Comparative studies on mouse fibroblasts L929 showed that liqPS cannot be distinguished from commercial PS in such experiments. Researchers can develop and optimize microfluidic structures using liqPS and soft lithography. Once the device is to be commercialized it can be manufactured using scalable industrial polymer replication techniques in PS--the material is the same in both cases. Therefore, liqPS effectively closes the gap between "microfluidic prototyping" and "industrial microfluidics" by providing a common material.
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