Atmospheric icing
has become a global concern due to hazardous
consequences of ice accretion on air, land, and sea transport and
infrastructure. Icephobic surfaces due to their physicochemical properties
facilitate a decrease in ice and snow accumulation under outdoor conditions.
However, a serious problem of most superhydrophobic surfaces described
in the literature is poor operational durability under harsh corrosive
and abrasive loads characteristic of atmospheric operation. Here,
we elucidate main surface phenomena determining the anti-icing behavior
and show experimentally how different mechanisms contribute to long-term
durability. For comprehensive exploitation of those mechanisms, we
have applied a recently proposed strategy based on fine-tuning of
both laser processing and protocols of deposition of the fluorooxysilanes
onto the nanotextured surface. Prolonged outdoor tests evidence that
a developed strategy for modification of materials on the nanolevel
allows overcoming the main drawbacks of icephobic coatings reported
so far and results in resistance to destroying atmospheric impacts.
Industrial application of metallic materials is hindered by several shortcomings, such as proneness to corrosion, erosion under abrasive loads, damage due to poor cold resistance, or weak resistance to thermal shock stresses, etc. In this study, using the aluminum-magnesium alloy as an example of widely spread metallic materials, we show that a combination of functional nanoengineering and nanosecond laser texturing with the appropriate treatment regimes can be successfully used to transform a metal into a superhydrophobic material with exceptional mechanical and chemical properties. It is demonstrated that laser chemical processing of the surface may be simultaneously used to impart multimodal roughness and to modify the composition and physicochemical properties of a thick surface layer of the substrate itself. Such integration of topographical and physicochemical modification leads to specific surface nanostructures such as nanocavities filled with hydrophobic agent and hard oxynitride nanoinclusions. The combination of superhydrophobic state, nano- and micro features of the hierarchical surface, and the appropriate composition of the surface textured layer allowed us to provide the surface with the outstanding level of resistance of superhydrophobic coatings to external chemical and mechanical impacts. In particular, experimental data presented in this study indicate high resistance of the fabricated coatings to pitting corrosion, superheated water vapor, sand abrasive wear, and rapid temperature cycling from liquid nitrogen to room temperatures, without notable degradation of superhydrophobic performance.
We report a new efficient method for fabricating a superhydrophobic oxidized surface of aluminum alloys with enhanced resistance to pitting corrosion in sodium chloride solutions. The developed coatings are considered very prospective materials for the automotive industry, shipbuilding, aviation, construction, and medicine. The method is based on nanosecond laser treatment of the surface followed by chemisorption of a hydrophobic agent to achieve the superhydrophobic state of the alloy surface. We have shown that the surface texturing used to fabricate multimodal roughness of the surface may be simultaneously used for modifying the physicochemical properties of the thick surface layer of the substrate itself. Electrochemical and wetting experiments demonstrated that the superhydrophobic state of the metal surface inhibits corrosion processes in chloride solutions for a few days. However, during long-term contact of a superhydrophobic coating with a solution, the wetted area of the coating is subjected to corrosion processes due to the formation of defects. In contrast, the combination of an oxide layer with good barrier properties and the superhydrophobic state of the coating provides remarkable corrosion resistance. The mechanisms for enhancing corrosion protective properties are discussed.
We present a simple method for fabricating the superhydrophobic coatings on composite silicone rubber used for electrical outdoor applications. The coating is characterized by contact angles as high as 170° and is mechanically durable in contact with the aqueous phase. We discuss the impact of mechanical durability of the surface texture on the anti-icing performance of the coating on the basis of the experimental data on freezing delay of sessile aqueous droplets. A set of complementary data obtained in laboratory and outdoor experiments on freezing delay time, variation of wettability and practical work of adhesion for supercooled aqueous sessile droplets, impacting behavior of droplets at low negative temperatures, as well as the results of snow and ice accumulation in outdoor experiments indicate the very prospective icephobic properties of the developed coating.
A method based on nanosecond laser treatment was used to design superhydrophobic and superhydrophilic aluminum alloy substrates showing enhanced cytotoxic activity with respect to Escherichia coli K12 C600 strain. It was shown that the survival of cells adhered to the superhydrophobic substrates was significantly affected by the presence of organic contaminants, which are ubiquitous in hospital practice and the food industry. The peculiarities of the texture also played a notable role in antibactericidal activity. It was found that the superhydrophilic surfaces had much higher toxicity than the superhydrophobic ones, which was explained by the mechanisms of adhesion of cells to the surface. Scanning electron microscopy and tomographic reconstruction of the adhered cells were used to study the variation of cell morphology after attachment to surfaces with different wettability. It was shown that the cytotoxicity of superhydrophobic surfaces could be significantly enhanced by using the combined antimicrobial action of bacteriophages and the superhydrophobicity of the objects.
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