This study demonstrates a practical means to overcome inherent brittleness problem of poly(lactic acid) (PLA) and make PLA feasible as packaging material. PLA with suitable processability is utterly required for package manufacturers, where flexible, tough PLA film is essential for packers and end users. Highly flexible PLA films with 60-fold increase in elongation at break (Eb) over that of the neat PLA were successfully produced by integrating effective reactive blending and economical film blowing process. The 'two-step' blending was used to prepare PLA compound; poly(butylene adipate-co-terephthalate) (PBAT -another biodegradable polymer) was first blended with 0.5-1% chain extender (epoxy-functionalized styrene acrylic copolymer) (ESA), followed by subsequent blending with PLA in twin-screw extruder. Blown films of reactive blend of PLA/PBAT/ESA (80/20/1) showed impressively high Eb of 250% versus a very low Eb of 4% for the neat PLA. Resulting blown films still possessed high modulus of 2 GPa, yield stress of 50-60 MPa and good toughness of~100 MPa. Significant enhancement in the film's ductility was attributed to homogeneous blend with developed fine strand-like structure as a result of effective in situ compatibilization and good interfacial adhesion between the PLA and PBAT. PLA/PBAT/ESA blend also offered improved processability. Resulting films had acceptable haze of~10% for common packaging, and clearer film close to PLA (≤2%) could be obtained by designing PLA skin layers in multilayer structure. Films of PLA/PBAT/1%ESA exhibit potential as packaging material; their mechanical and optical properties are comparable with or even exceed some existing films used in the market.
Natural cassava pulp was selected as a bio-based reinforcement in plastic polymer composites to enhance mechanical and wetting properties as an eco-friendly product. This study developed reinforced polypropylene (PP) composites with cassava pulp (CP) to improve mechanical properties and wetting ability. The PP/CP specimens were fabricated via twin screw extrusion and injection molding. Tensile and flexural testing were performed using a universal testing machine, with wetting properties characterized by a contact angle goniometer. Incorporation of 10 wt% cassava pulp showed enhanced tensile strength (4.85%), Young’s modulus (14.38%) and flexural modulus (23.30%) compared with neat polypropylene, indicating higher stiffness of natural fiber-filled composites. Micropatterns were formed on the composite surfaces using the hot embossing technique. A superhydrophobic surface was achieved by designing micropattern geometry. Water contact angle of micropatterned neat polypropylene and polypropylene/cassava pulp composites increased compared to material with no pattern. Micropatterns on PP/CP composite surfaces can be used to develop new functional materials with high mechanical and superhydrophobic properties.
The blend of poly(styrene-co-acrylonitrile) (SAN) and natural rubber (NR) is immiscible and incompatible which lead to poor mechanical properties. Many methods can be carried out to improve the compatibility. In this work, the potential of various reactive compatibilizers in SAN and NR blend was explored. The morphological and mechanical properties were compared. The melt blending of SAN and NR were prepared in an internal mixer with various types of reactive agent such as styrene-co-maleic anhydride (SMA), maleic anhydride (MA), peroxide and mixed reactive agents. The morphological textures of the blends were investigated by scanning electron microscope. Mechanical properties including tensile strength, impact strength and elongation at break were measured. The results of morphological observations revealed that SAN/NR blend with reactive agent, the mixture of SMA and MA show the smallest and the most uniform dispersed NR particles, where the size of NR particle is about 1 µm. The mechanical properties of the blends revealed impact strength and elongation at break were increased with addition of reactive agents. SAN/NR blend with the mixture of SMA and MA showed the highest elongation at break but it had lower impact strength than the blend with SMA.
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