This work reports on the design and development of nanocomposites based on a polymeric matrix containing biodegradable Polylactic Acid (PLA) and Polyhydroxyalkanoate (PHA) coated with either Graphite NanoPlatelets (GNP) or silver nanoparticles (AgNP). Nanocomposites were obtained by mechanical mixing under mild conditions and low load contents (<0.10 wt %). This favours physical adhesion of the additives onto the polymer surface, while the polymeric bulk matrix remains unaffected. Nanocomposite characterisation was performed via optical and focused ion beam microscopy, proving these nanocomposites are selectively modified only on the surface, leaving bulk polymer unaffected. Processability of these materials was proven by the fabrication of samples via injection moulding and mechanical characterisation. Nanocomposites showed enhanced Young modulus and yield strength, as well as better thermal properties when compared with the unmodified polymer. In the case of AgNP coated nanocomposites, the surface was found to be optically active, as observed in the increase of the resolution of Raman spectra, acquired at least 10 times, proving these nanocomposites are promising candidates as surface enhanced Raman spectroscopy (SERS) substrates.

This work reports on the design and preparation of composites based on a high impact acrylonitrile‐butadiene‐styrene polymer matrix filled either with aluminium microparticles or graphite nanoplatelets. A surfactant and tin were further added to improve the dispersion and adhesion of the fillers in an attempt to improve the conductivity of the materials. The composites were obtained via twin‐screw extrusion and their performance in fused filament fabrication was successfully tested and compared with other conventional ways of manufacturing plastic parts. Furthermore, the composites were characterized in terms of structure, composition, and thermal/electrical properties. Scanning electron and atomic force microscopies, as well as energy dispersive X‐ray spectrometry, allowed to confirm the presence of added particles and their dispersion within the polymer matrix. Differential scanning calorimetry and conductivity measurements completed the study and revealed enhanced conductivity in the composites as well as a huge decrease in electrical resistivity of the graphite nanoplatelets‐filled nanocomposites, thus resulting in semiconductor materials.

Stereolithography is an additive manufacturing technology commonly used to build either prototypes or final parts. Nevertheless, the manufacture of structural parts has been ruled out owing to the poor mechanical properties of conventional UV-curable resins. Moreover, the inventory of available commercial resins is still limited and they exhibit low thermal and electrical conductivity values. In this work, some composite materials were designed using Al microparticles dispersed within an SLA commercial resin matrix. These composites overcame the difficulties caused by the light scattering effect during the photopolymerisation process in the SLA technology. Dispersion of the filler was characterised by means of SEM/EDX and AFM. The composites exhibited improved thermal and mechanical behaviour in comparison with the pristine resin. The simplicity of the synthesis method used to prepare the composites provides a convenient starting point to explore new ways of designing composites for SLA with improved mechanical and functional properties.

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In this paper, a series of polymer composites made from acrylonitrile-styrene-acrylate (ASA) and poly (ether ether ketone) (PEEK) were manufactured. ASA acts as a polymer matrix while PEEK is loaded in the form of micro-particles that act as a reinforcing filler. The composites were compounded by single screw extrusion and then, different specimens were manufactured either via injection moulding (IM) or fused filament fabrication (FFF). Two different types of PEEK (commercial and reused) in different concentrations (3 and 6 wt.%) were tested and their influence in the mechanical, structural, and thermal properties were studied. It was observed that reused PEEK enhanced the stiffness and tensile strength and thermal stability of the composites both, for injected and printed specimens. This evidences the suitability of these composites as potential candidates as novel materials with enhanced properties following an approach of circular economy.