Magnetic induction tomography (MIT) is a powerful imaging system for monitoring the state of metallic materials. Tomographic methods enable automatic inspection of metallic samples making use of multi-sensor measurements and data processing of eddy current-based sensing from mutual inductances. This paper investigates a multi-frequency MIT using both amplitude and phase data. The image reconstruction algorithm is based on a novel spectrally-correlative total variation method allowing an efficient and all-in-one spectral reconstruction. Additionally, the paper shows the rate of change in spectral images with respect to the excitation frequencies. Using both spectral maps and their spectral derivative maps, one can derive key structural and functional information regarding the material under test. This includes their type, size, number, existence of voids and cracks. Spectral maps can also give functional information, such as mechanical strains and their thermal conditions and composition.
More than 96% of steel in the world is produced via the method of continuous casting. The flow condition in the mould, where the initial solidification occurs, has a significant impact on the quality of steel products. It is important to have timely, and perhaps automated, control of the flow during casting. This work presents a new concept of using contactless inductive flow tomography (CIFT) as a sensor for a novel controller, which alters the strength of an electromagnetic brake (EMBr) of ruler type based on the reconstructed flow structure in the mould. The method was developed for the small-scale Liquid Metal Model for Continuous Casting (mini-LIMMCAST) facility available at the Helmholtz-Zentrum Dresden-Rossendorf. As an example of an undesired flow condition, clogging of the submerged entry nozzle (SEN) was modelled by partly closing one of the side ports of the SEN; in combination with an active EMBr, the jet penetrates deeper into the mould than when the EMBr is switched off. Corresponding flow patterns are detected by extracting the impingement position of the jets at the narrow faces of the mould from the CIFT reconstruction. The controller is designed to detect to undesired flow condition and switch off the EMBr. The temporal resolution of CIFT is 0.5 s.
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