We have conducted a study of toughening mechanisms in rubber modified polycarbonate systems in order to evaluate the sequence of deformation events which improve fracture toughness. We conclude that cavitation of the rubber particles occurs first, followed by massive shear yielding of the matrix material. The size and shape of the deformation zone created in front of the crack is governed by the mechanical properties of the rubber particles and the stress state at the crack tip. The importance of using a variety of analytical techniques to characterize deformation mechanism is also illustrated.
Pigmented mineral‐filled polypropylene (PP‐PMF) is marketed as a potential alternative to acrylonitrile‐butyldiene‐styrene (ABS) and Polycarbonate/ABS for automotive interior components. PP‐PMF is more easily damaged by surface scratch/mar, thus limiting its acceptance for such applications. This study focuses on investigating the scratch/mar mechanisms of PP‐PMF having different mineral fillers and additives. A new method is introduced to characterize the scratch visibility by image analysis. A correlation is found between scratch visibility and scratch hardness measured by interferometer. It is found that Wollastonite filler imparts higher scratch/mar resistance. Addition of an interface modifier and a lubricant can further improve scratch/mar resistance. It is also found that Talc‐filled PP‐PMF has poor scratch/mar resistance, irrespective of the addition of an interface modifier or a lubricant.
Morphology and fracture mechanisms in two nanoclay‐filled epoxy systems were investigated using both microscopy and spectroscopy tools. Clay exfoliation was achieved using a series of sample preparation steps, and confirmed using wide angle X‐ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. Significant improvement in modulus was obtained when clay exfoliation was achieved. Incorporation of core‐shell rubber (CSR) in both caly‐filled epoxy systems leads to greatly enhanced fracture toughness. Optical microscopy and TEM observations of the CSR‐modified nanocomposites suggest that CSR cavitation. shear yielding of the matrix, clay layer delamination. CSR bridging, crack bifurcation. and crack deflection are among the operative toughening mechanisms observed, depending on the nature of the epoxy matrix utilized.
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