To produce high-performance devices on flexible plastic substrates, it is essential to form Ge-based group IV semiconductors on insulating substrates at low temperatures (≤250 °C). We have developed a technique for solid phase crystallization of amorphous GeSn (≤220 °C) enhanced by Sn doping, and combined with a seeding technique induced by Sn melting (∼250 °C). This combination produces lateral crystallization of amorphous GeSn from seed arrays with no incubation time. As a result, extremely high growth velocities at 220 °C, depending on Sn concentration, e.g., 0.13 μm/h (14% Sn) and 1100 μm/h (23% Sn), are achieved. These velocities are 104–108 times higher than that of pure Ge. This technique enables growth of crystalline GeSn island arrays (diameters: 50–150 μm) at low temperatures (≤250 °C) at controlled positions on insulating substrates.
To realize next-generation flexible thin-film devices, solid-phase crystallization (SPC) of amorphous germanium tin (GeSn) films on insulating substrates combined with seeds formed by laser annealing (LA) has been investigated. This technique enables the crystallization of GeSn at controlled positions at low temperature (∼180 °C) due to the determination of the starting points of crystallization by LA seeding and Sn-induced SPC enhancement. The GeSn crystals grown by SPC from LA seeds showed abnormal lateral profiles of substitutional Sn concentration. These lateral profiles are caused by the annealing time after crystallization being a function of distance from the LA seeds. This observation of a post-annealing effect also indicates that GeSn with a substitutional Sn concentration of up to ∼10% possesses high thermal stability. These results will facilitate the fabrication of next-generation thin-film devices on flexible plastic substrates with low softening temperatures (∼250 °C).
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