No abstract

Printed and hybrid integrated electronics produced from recycled and renewable materials can reduce the depletion of limited material resources while obtaining energy savings in small electronic applications and their energy storage. In this work, bio-based poly(lactic acid) (PLA) and recycled polyethylene terephthalate (rPET) were fabricated in film extrusion process and utilized as a substrate in ultra-thin organic photovoltaics (OPV). In the device structure, metals and metal oxides were replaced by printing PEDOT:PSS, carbon and amino acid/heterocycles. Scalable, energy-efficient fabrication of solar cells resulted in efficiencies up to 6.9% under indoor light. Furthermore, virgin-PET was replaced with PLA and rPET in printed and hybrid integrated electronics where surface-mount devices (SMD) were die-bonded onto silver-printed PLA and virgin-PET films to prepare LED foils followed by an overmoulding process using the rPET and PLA. As a result, higher relative adhesion of PLA-PLA interface was obtained in comparison with rPET-PET interface. The obtained results are encouraging from the point of utilization of scalable manufacturing technologies and natural/recycled materials in printed and hybrid integrated electronics. Assessment showed a considerable decrease in carbon footprint, about 10–85%, mainly achieved through replacing of silver, virgin-PET and modifying solar cell structure. In outdoor light, the materials with low carbon footprint can decrease energy payback times (EPBT) from ca. 250 days to under 10 days. In indoor energy harvesting, it is possible to achieve EPBT of less than 1 year. The structures produced and studied herein have a high potential of providing sustainable energy solutions for example in IoT-related technologies.

This study is presented to predict the Young’s modulus of injection-molded short cellulosic fiber/plasticized starch acetate composites with variable fiber and plasticizer content. A modified rule of mixtures model is applied where the effect of porosity is included, and where the fiber weight fraction is used as the basic independent variable. The values of the input model parameters are derived from experimental studies of the configuration of the composites (volumetric composition, dimensions, and orientation of fibers), as well as the properties of the constituent fiber and matrix phases (density and Young’s modulus). The measured Young’s modulus of the composites varies in the range 1.1—8.3 GPa, and this is well predicted by the model calculations. A property diagram is presented to be used for the tailor-making of composites with Young’s modulus in the range 0.2—10 GPa.

This article focuses on the effect of pulp bleaching and emerging commercial compatibilizers on physical performance of pulp fiber reinforced poly(lactic acid) (PLA) biocomposites. Industrially bleached and unbleached hardwood kraft pulp fibers are treated with several additive types, and compounded with PLA to fiber content of 30 wt %. After injection molding, the produced biocomposites are evaluated by their mechanical performance and fiber-matrix adhesion. For selected materials, fiber surface and fiber properties are reflected to composite performance by analyzing the compositions, dimensions, and lignin coverage of original fibers, as well as fiber dispersion and dimensions after melt processing. As a conclusion, unbleached kraft pulp fibers provide significant improvement in physical properties of PLA/pulp fiber composites. Of the screened compatibilizers, epoxidated linseed oil has a clear positive effect on performance when bleached kraft pulp fibers are used. The improvements correspond to enhanced fiber-matrix adhesion and differences in remaining fiber length distributions.

In the study, the effect of refining and fractionation of wood fibres on fibre morphology and biocomposite properties was determined. Kraft pine pulp and thermomechanical pulp were selected for the fibre treatments. Effects of physical treatment on fibre morphology were analysed with a fibre analyser and microscopy techniques. For the composites, polylactic acid was used as a polymer matrix. Composites were produced by melt processing to a fibre content of 30 wt-%, and the mechanical properties of the injection moulded biocomposites were investigated. In general, thermomechanical pulp fibres improved the mechanical properties of polylactic acid more than pine pulp fibres did. Two different fibre fractions with distinct fibre properties were obtained by fractionation, and the use of a long fibre fraction provided improved mechanical properties for composites. The refining of pine pulp led to clear fibrillation of the fibre surface, but it had a negative effect on the mechanical properties of biocomposites.