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We present a helicopter view of microwave technology application to various reaction and separation processes, including liquid-phase organic syntheses, gas-solid catalytic reactions, polymerizations, extraction, distillation, crystallization, membrane separation, and adsorbent regeneration/dehydration. The overarching aim is to demonstrate the breadth of potential applications of microwave technology to chemical industry, with particular attention to separations, as this is a less explored microwave application area. In this context, some key findings, opinions, and developments in the relevant literature are summarized. In addition, the present microwave equipment concepts for chemical processes are critically reviewed and new ones are put forward, as we believe that an important milestone in the road from laboratory-scale microwave experimentation to industrial-scale microwave-assisted chemical processing is the design and development of innovative microwave equipment concepts tailored for specific chemical processes.

The complexity and challenges in noncontact temperature measurements inside microwave-heated catalytic reactors are presented in this paper. A custom-designed microwave cavity has been used to focus the microwave field on the catalyst and enable monitoring of the temperature field in 2D. A methodology to study the temperature distribution in the catalytic bed by using a thermal camera in combination with a thermocouple for a heterogeneous catalytic reaction (methane dry reforming) under microwave heating has been demonstrated. The effects of various variables that affect the accuracy of temperature recordings are discussed in detail. The necessity of having at least one contact sensor, such as a thermocouple, or some other microwave transparent sensor, is recommended to keep track of the temperature changes occurring in the catalytic bed during the reaction under microwave heating.

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We investigate the existence of specific/nonthermal microwave effects for the dehydration reaction of xylose to furfural in the presence of NaCl. Such effects are reported for sugars dehydration reactions in several literature reports. To this end, we adopted three approaches that compare microwave‐assisted experiments with a) conventional heating experiments from the literature; b) simulated conventional heating experiments using microwave‐irradiated silicon carbide (SiC) vials; and at c) different power levels but the same temperature by using forced cooling. No significant differences in the reaction kinetics are observed using any of these methods. However, microwave heating still proves advantageous as it requires 30 % less forward power compared to conventional heating (SiC vial) to achieve the same furfural yield at a laboratory scale.