The introduction of disruptive innovations in the transport aviation sector is becoming increasingly necessary. This is because there are many very demanding challenges that the transport aviation system will have to face in the years ahead. In particular, the reduction in pollutant emissions from air transport, and its impact on climate change, clearly must be addressed; moreover, sustainable solutions must be found to meet the constantly increasing demand for air traffic, and to reduce the problem of airport saturation at the same time. These three objectives seem to be in strong contrast with each other; in this paper, the introduction of a disruptive airframe configuration, called PrandtlPlane and based on a box-wing lifting system, is proposed as a solution to face these three challenges. This configuration is a more aerodynamically efficient alternative candidate to conventional aircraft, introducing benefits in terms of fuel consumption and providing the possibility to increase the payload without enlarging the overall aircraft wingspan. The development and analysis of this configuration, applied to a short-to-medium range transport aircraft, is carried out through a multi-fidelity physics-based approach. In particular, following an extensive design activity, the aerodynamic performance in different operating conditions is investigated in detail, the structural behaviour of the lifting system is assessed, and the operating missions of the aircraft are simulated. The same analysis methodologies are used to evaluate the performance of a benchmark aircraft with conventional architecture, with the aim of making direct comparisons with the box-wing aircraft and quantifying the performance differences between the two configurations. Namely, the CeRAS CSR-01, an open-access virtual representation of an A320-like aircraft, is selected as the conventional benchmark. Following such a comparative approach, the paper provides an assessment of the potential benefits of box-wing aircraft in terms of fuel consumption reduction and increase in payload capability. In particular, an increase in payload capability of 66% and a reduction in block fuel per pax km up to 22% is achieved for the PrandtlPlane with respect to the conventional benchmark, while maintaining the same maximum wingspan.

The aviation world is dealing with the development of new and greener aviation. The need for reducing greenhouse gas emission as well as the noise is a critical requirement for the aviation of the future. The aviation world is struggling with it, and a compelling alternative can be the electric propulsion. This work aims to present THEA-CODE, a tool for the conceptual design of hybrid-electric aircraft. The tool evaluates the potential benefits of the electric propulsion in terms of fuel burnt and direct and indirect CO2 emissions. THEA-CODE is suitable not only for conventional “wing-tube” configurations but also for unconventional ones, such as the box-wing. The results show a significant reduction of fuel burnt adopting batteries with energy density higher than the current state of the art. A procedure to find the potential best compromise configurations is presented as well.

A way to face the challenge of moving towards a new greener aviation is to exploit disruptive aircraft architectures; one of the most promising concept is the PrandtlPlane, a box-wing aircraft based on the Prandtl's studies on multiplane lifting systems. A box-wing designed accordingly the Prandtl “best wing system” minimizes the induced drag for given lift and span, and thus it has the potential to reduce fuel consumption and noxious emissions. For disruptive aerodynamic concepts, physic-based aerodynamic design is needed from the very early stages of the design process, because of the lack of available statistical data; this paper describes two different in-house developed aerodynamic design tools for the PrandtlPlane conceptual aerodynamic design: AEROSTATE, for the design of the box-wing lifting system in cruise condition, and THeLMA, aiming to define the layout of control surfaces and high lift devices. These two tools have been extensively used to explore the feasible space for the aerodynamic design of the box-wing architecture, aiming to define preliminary correlations between performance and design variables, and guidelines to properly initialize the design process. As a result, relevant correlations have been identified between the rear-front wing loading ratio and the performance in cruise condition, and for the rear-front flap deflections and the aeromechanic characteristics in low speed condition.

The present paper deals with the investigation, at conceptual level, of the performance of short–medium-range aircraft with hydrogen propulsion. The attention is focused on the relationship between figures of merit related to transport capability, such as passenger capacity and flight range, and the parameters which drive the design of liquid hydrogen tanks and their integration with a given aircraft geometry. The reference aircraft chosen for such purpose is a box-wing short–medium-range airplane, the object of study within a previous European research project called PARSIFAL, capable of cutting the fuel consumption per passenger-kilometre up to 22%. By adopting a retrofitting approach, non-integral pressure vessels are sized to fit into the fuselage of the reference aircraft, under the assumption that the main aerodynamic, flight mechanic, and structural characteristics are not affected. A parametric model is introduced to generate a wide variety of fuselage-tank cross-section layouts, from a single tank with the maximum diameter compatible with a catwalk corridor to multiple tanks located in the cargo deck, and an assessment workflow is implemented to perform the structural sizing of the tanks and analyse their thermodynamic behaviour during the mission. This latter is simulated with a time-marching approach that couples the fuel request from engines with the thermodynamics of the hydrogen in the tanks, which is constantly subject to evaporation and, depending on the internal pressure, vented-out in gas form. Each model is presented in detail in the paper and results are provided through sensitivity analyses to both the technologic parameters of the tanks and the geometric parameters influencing their integration. The guidelines resulting from the analyses indicate that light materials, such as the aluminium alloy AA2219 for tanks’ structures and polystyrene foam for the insulation, should be selected. Preferred values are also indicted for the aspect ratios of the vessel components, i.e., central tube and endcaps, as well as suggestions for the integration layout to be adopted depending on the desired trade-off between passenger capacity, as for the case of multiple tanks in the cargo deck, and achievable flight ranges, as for the single tank in the section.

Recent progress of electric systems has raised attention towards hybrid-electric and full-electric aircraft. Nevertheless, the current low battery energy density limits the application of these propulsive architectures to large transport aircraft. In the context of the general aviation category, full-electric aircraft for the so-called Urban Air Mobility scenario are gaining increasing interest. These air taxis, also called e-VTOL, are conceived to exploit vertical take-off and landing capabilities, to carry people from one point to another, typically within the same city. In this paper, a new conceptual design methodology for urban air vehicles is presented and applied to an innovative convertiplane, called TiltOne, based on a box-wing architecture coupled with tilt-wing mechanisms. Several TiltOne configurations have been designed according to the current regulations imposed by European Union Aviation Safety Agency, and sensitivity analyses have been carried out on the varying main design parameters, such as wing loading and propellers’ disk loading, as well as main top-level aircraft requirements. The results provide an overview for today’s operational capabilities of such aircraft and, in addition, depict possible scenarios for a near-future horizon, based on the assumption of increased performance levels for the electric powertrain components. In such scenario, two different concepts of operations are analysed and discussed: the first is based on a given design range, long enough to cover the urban distances; the second is conceived to exploit the capability of flying multiple shorter missions with a single battery charge. The designed TiltOne configurations derived from these different approaches are presented, highlighting their potential capabilities and possible drawbacks.