In secondary coolant system of the pressurized water reactors, the reduced corrosion products such as metallic Cu and Pb particles were accumulated in the pores of the magnetite flakes and electrically contacted to the steam generator materials. The micro-galvanic corrosion behavior of steam generator materials (steam generator tube materials: Alloy 600 and Alloy 690, steam generator tube sheet materials: SA508 Gr.3) contacted to the corrosion products (magnetite, Cu, and Pb) was investigated in an alkaline solution. The steam generator materials considered in this study were all the anodic elements of the galvanic pair because their corrosion potentials were lower than those of the corrosion products. The corrosion rate of the steam generator materials was increased by the galvanic coupling with the each corrosion products, and was more accelerated with increasing the area ratio of the corrosion products to the steam generator materials. Among the corrosion products, Cu has the largest galvanic effect on steam generator materials in the pores when area ratio of cathode to anode is 10.
Abstract:In this work, we investigated the effects of surface roughness and agitation on the morphology of magnetite films electrodeposited from alkaline Fe(III)-triethanolamine (TEA) solutions on carbon steel substrates. The surface roughness of the carbon steel substrates was maintained in the range of 1.64-0.06 µm by using mechanical grinding and polishing methods. The agitation speed was set at 0 and 900 rpm during the electrodeposition process. The particle size and surface roughness value of the magnetite films gradually decreased with decreasing substrate roughness. However, the influence of the substrate roughness on the thickness of the magnetite film was negligible. The morphology of the magnetite film fabricated at 900 rpm appeared to be highly faceted compared to that of the magnetite film produced at 0 rpm. The thickness and surface roughness of the magnetite film significantly increased with the agitation speed, which also significantly affected the electrodeposition efficiency. The effects of substrate surface roughness and agitation on the morphology of magnetite films electrodeposited on carbon steel substrates were also discussed. The obtained results provide critical information for the simulation of magnetite deposits on carbon steel pipes in the secondary systems of nuclear power plants.
A dense and adhesive magnetite layer was successfully electrodeposited on a carbon steel in the Fe(III)-TEA solution. Electrochemical tests for the carbon steel and magnetite were conducted in an alkaline solution. These tests using the adherent magnetite specimens produced by electrodeposition is a new method to investigate the corrosion behavior of magnetite. The corrosion resistance of magnetite is superior to that of the carbon steel. When the magnetite and carbon steel are electrically contacted, the magnetite and carbon steel play the role of cathode and anode because the corrosion potential of the magnetite was higher than that of the carbon steel. If the magnetite and carbon steel are galvanically contacted to the equivalent area ratio (1 : 1), the corrosion rate of galvanic coupled carbon steel will increase by about 3.5 times than that of noncoupled carbon steel.
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