The rapid manufacture of complex three-dimensional micro-scale components has eluded researchers for decades. Several additive manufacturing options have been limited by either speed or the ability to fabricate true three-dimensional structures. Projection micro-stereolithography (PμSL) is a low cost, high throughput additive fabrication technique capable of generating three-dimensional microstructures in a bottom-up, layer by layer fashion. The PμSL system is reliable and capable of manufacturing a variety of highly complex, three-dimensional structures from micro- to meso-scales with micro-scale architecture and submicron precision. Our PμSL system utilizes a reconfigurable digital mask and a 395 nm light-emitting diode (LED) array to polymerize a liquid monomer in a layer-by-layer manufacturing process. This paper discusses the critical process parameters that influence polymerization depth and structure quality. Experimental characterization and performance of the LED-based PμSL system for fabricating highly complex three-dimensional structures for a large range of applications is presented.

The morphology of micrometre−size particulate matter is of critical importance in fields ranging from toxicology to climate science, yet these properties are surprisingly difficult to measure in the particles' native environment. Electron microscopy requires collection of particles on a substrate; visible light scattering provides insufficient resolution; and X−ray synchrotron studies have been limited to ensembles of particles. Here we demonstrate an in situ method for imaging individual sub−micrometre particles to nanometre resolution in their native environment, using intense, coherent X−ray pulses from the Linac Coherent Light Source free−electron laser. We introduced individual aerosol particles into the pulsed X−ray beam, which is sufficiently intense that diffraction from individual particles can be measured for morphological analysis. At the same time, ion fragments ejected from the beam were analysed using mass spectrometry, to determine the composition of single aerosol particles. Our results show the extent of internal dilation symmetry of individual soot particles subject to non−equilibrium aggregation, and the surprisingly large variability in their fractal dimensions. More broadly, our methods can be extended to resolve both static and dynamic morphology of general ensembles of disordered particles. Such general morphology has implications in topics such as solvent accessibilities in proteins, vibrational energy transfer by the hydrodynamic interaction of amino acids, and large−scale production of nanoscale structures by flame synthesi

The surface-mediated reactions of 2-chlorophenol, 1,2-dichlorobenzene, and chlorobenzene were studied using CuO/ SiO2 as a fly ash surrogate. These compounds served as model precursors that have been implicated in the formation of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs). With FTIR, we determined that reactions of the model precursors with a substrate composed of CuO dispersed on silica result in the formation of a mixture of surface-bound phenolate and carboxylate partial oxidation products from 200 to 500 degrees C. Chemisorption of 2-chlorophenol and 1,2-dichlorobenzene resulted in the formation of identical surface-bound species. Using X-ray absorption near-edge structure spectroscopy, we measured the time- and temperature-dependent reduction of Cu(II) in a fly ash surrogate during reaction with each precursor. It was demonstrated that CuI2O is the major reduction product in each case. The rate of Cu(II) reduction could be described using pseudo-first-order reaction kinetics with Arrhenius activation energies for reduction of Cu(II) of 112, 101, and 88 kJ mol(-1) for 2-chlorophenol, 1,2-dichlorobenzene, and chlorobenzene, respectively. We demonstrate that chlorinated phenol and chlorinated benzene both chemisorb to form chlorophenolate. Although chlorinated phenols chemisorb at a faster rate, chlorinated benzenes are found at much higher concentrations in incinerator effluents. The implication is that chlorinated benzenes may form 10 times more chlorophenolate precursors to PCDD/Fs than chlorinated phenols in combustion systems.

The reaction of 2-chlorophenol on Cu(II)O at 375 degrees C is studied using X-ray absorption near edge structure (XANES) spectroscopy. A mixture of copper(II) oxide and silica is prepared to serve as a surrogate for fly ash in combustion systems. 2-Chlorophenol is utilized as a model precursor for formation of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/F). The Cu K-edge spectra shiftto lower binding energy, reflecting the reduction of the copper. The substrate is found to form a mixture of Cu(II), Cu(I), and Cu(O), with the dominant species being Cu(I). The data are fitted well with a first-order reaction scheme, with a time constant at 375 degrees C of 76 s. This is the first application of XANES spectroscopy for studying the kinetics and mechanism of heterogeneous reactions relevant to combustion processes, and the results demonstrate the utility and desirability of such X-ray spectroscopic studies.

Solid-phase microextraction (SPME) was applied, in conjunction with gas chromatography-mass spectrometry, to the analysis of volatile organic compounds (VOCs) in human breath samples without requiring exhaled breath condensate collection. A new procedure, exhaled breath vapor (EBV) collection, involving the active sampling and preconcentration of a breath sample with a SPME fiber fitted inside a modified commercial breath-collection device, the RTube, is described. Immediately after sample collection, compounds are desorbed from the SPME fiber at 250 degrees C in the GC-MS injector. Experiments were performed using EBV collected at -80 degrees C and at room temperature, and the results compared to the traditional method of collecting exhaled breath condensate at -80 degrees C followed by passive SPME sampling of the collected condensate. Methods are compared in terms of portability, ease-of-use, speed of analysis, and detection limits. The need for a clean air supply for the study subjects is demonstrated using several localized sources of VOC contaminants including nail polish, lemonade, and gasoline. Various simple methods to supply clean inhaled air to a subject are presented. Chemical exposures are used to demonstrate the importance of providing cleaned air (organic vapor respirator) or an external air source (tubing stretched to a separate room). These techniques allow for facile data interpretation by minimizing background contaminants. It is demonstrated herein that this active SPME breath-sampling device provides advantages in the forms of faster sample collection and data analysis, apparatus portability and avoidance of power or cooling requirements, and performance for sample collection in a contaminated environment.