Centreline macrosegregation is often observed in continuous slab casting of steel. Two of the main macrosegregation formation mechanisms are bulging and feeding. Both were studied and compared in the current work by using a two-phase volume averaging model considering only columnar solidification. The casting of the strand itself is modelled by applying a predefined velocity following the casting speed and solid shell deformation (e.g. bulging). Three different cases are simulated and discussed. (i) The first case considers the influence of the feeding flow during solidification without taking bulging into account. Negative macrosegregation is observed in the centre of the casting in this case. (ii) The second case takes the flow caused by series of bulging along the solidifying strand shell into account, and is, therefore, representative for an ideal situation where bulging takes place without solidification shrinkage. In this case positive centreline segregation is found. (iii) The last case shows the results of a simulation which combines both shrinkage-and bulging-induced flows. It is found that under the current casting conditions the bulging effect dominates over the shrinkage effect, and so positive centreline segregation is predicted.
Cellulose nanopapers have gained significant attention in recent years as large-scale reinforcement for high-loading cellulose nanocomposites, substrates for printed electronics and filter nanopapers for water treatment. The mechanical properties of nanopapers are of fundamental importance for all these applications. Cellulose nanopapers can simply be prepared by filtering a suspension of nanocellulose, followed by heat consolidation. It was already demonstrated that the mechanical properties of cellulose nanopapers can be tailored by the fineness of the fibrils used or by modifying nanocellulose fibrils for instance by polymer adsorption, but nanocellulose blends remain underexplored. In this work, we show that the mechanical and physical properties of cellulose nanopapers can be tuned by creating nanopapers from blends of various grades of nanocellulose, i.e. (mechanically refined) bacterial cellulose or cellulose nanofibrils extracted from never-dried bleached softwood pulp by chemical and mechanical pre-treatments. We found that nanopapers made from blends of two or three nanocellulose grades show synergistic effects resulting in improved stiffness, strength, ductility, toughness and physical properties.This article is part of a discussion meeting issue 'New horizons for cellulose nanotechnology'.
Highly sulfonated polymers are promising heterogeneous catalysts due to their excellent chemical and thermal stability, as well as the possibility of employing low-cost synthesis routes. However, their production is time...
This paper is an extension and improvement of the previous work of the authors. It presents further development of a coupling method between a multiphase Eulerian solidification model and the thermodynamics of multicomponental alloys. The transport equations of the multiphase solidification model are closed by the interphase transfer/exchange terms. The derivation of these terms is based on the diffusion-controlled solidification kinetics and thermodynamics. Direct online coupling of a computational fluid dynamics solver with a thermodynamic software package is time-consuming, therefore a way to access thermodynamic data by means of the tabulation and interpolation technique (In-Situ Adaptive Tabulation) is suggested. The coupling procedure is described and tested with a 0-D solidification benchmark case. Additionally, the suggested coupling method is used to simulate a casting process of a CuSn6P0.5 round strand, which demonstrated the application potential of the coupling idea. The predicted macrosegregations of Sn and P for this casting process shows the same distribution pattern as observed in practice, namely positive segregation in the vicinity of the wall region and negative one in the center of the casting.
Water hardness not only constitutes a significant hazard for the functionality of water infrastructure but is also associated with health concerns. Commonly, water hardness is tackled with synthetic ion-exchange resins or membranes that have the drawbacks of requiring the awkward disposal of saturated materials and being based on fossil resources. In this work, we present a renewable nanopaper for the purpose of water softening prepared from phosphorylated TEMPO-oxidized cellulose nanofibrils (PT-CNF). Nanopapers were prepared from CNF suspensions in water (PT-CNF nanopapers) or low surface tension organic liquids (ethanol), named EPT-CNF nanopapers, respectively. Nanopaper preparation from ethanol resulted in a significantly increased porosity of the nanopapers enabling much higher permeances: more than 10,000× higher as compared to nanopapers from aqueous suspensions. The adsorption capacity for Ca2+ of nanopapers from aqueous suspensions was 17 mg g−1 and 5 mg g−1 for Mg2+; however, EPT-CNF nanopapers adsorbed more than 90 mg g−1 Ca2+ and almost 70 mg g−1 Mg2+. The higher adsorption capacity was a result of the increased accessibility of functional groups in the bulk of the nanopapers caused by the higher porosity of nanopapers prepared from ethanol. The combination of very high permeance and adsorption capacity constitutes a high overall performance of these nanopapers in water softening applications.
Safe, light, and high-performance engineering structures may be generated by adopting composite materials with stable damage process (i.e., without catastrophic delamination). Interlayer hybrid composites may fail stably by suppressing catastrophic interlayer delamination. This paper provides a detailed analysis of delamination occurring in poly(acrylonitrile-butadiene-styrene) (ABS) or polystyrene (PS) film interleaved carbon-glass/epoxy hybrid composites. The ABS films toughened the interfaces of the hybrid laminates, generating materials with higher mode II interlaminar fracture toughness (GIIC), delamination stress (σdel), and eliminating the stress drops observed in the reference baseline material, i.e., without interleaf films, during tensile tests. Furthermore, stable behaviour was achieved by treating the ABS films in oxygen plasma. The mechanical performance (GIIC and σdel) of hybrid composites containing PS films, were initially reduced but increased after oxygen plasma treatment. The plasma treatment introduced O-C=O and O-C-O-O functional groups on the PS surfaces, enabling better epoxy/PS interactions. Microscopy analysis provided evidence of the toughening mechanisms, i.e., crack deflection, leading plasma-treated PS to stabilise delamination.
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