Research into toughening an epoxy resin using biobased modifiers without trade-offs in its modulus, mechanical strength, and other properties still remains a challenge. In this article, an approach to toughen epoxy resin with tannic acid, a common polyphenolic compound extracted from plants and microorganisms, is presented. First, dodecane functionalized tannic acid (TA-DD) is prepared and subsequently incorporated into epoxy/anhydride curing system. Owing to the modification of long aliphatic chain, TA-DD can induce epoxy matrix yielding phase separation, forming microscaled separated phases. In the meantime, the terminal hydroxyl groups of TA-DD can participate in the curing process, which offers a good interfacial interaction between TA-DD and epoxy matrix. With such a mechanism, the results show that TA-DD can significantly toughen the epoxy resin without trade-offs in its strength, modulus, and T g . The thermoset with only 0.5 wt % TA-DD reaches highest impact strength, which is 196% increase of that of neat epoxy. This article opens up the possibility of utilizing the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties.

Abstract:Toughening an epoxy resin by bio-based modifiers without trade-offs in its modulus, mechanical strength, and other properties is still a big challenge. This paper presents an approach to modify epoxy resin with tannic acid (TA) as a bio-based feedstock. Carboxylic acid-modified tannic acid (TA-COOH) was first prepared through a simple esterification between TA and methylhexahydrophthalic anhydride, and then used as a modifier for the epoxy/anhydride curing system. Owing to the chemical modification, TA-COOH could easily disperse in epoxy resin and showed adequate interface interaction between TA-COOH and epoxy matrix, in avoid of phase separation. The use of TA-COOH in different proportions as modifier of epoxy/anhydride thermosets was studied. The results showed that TA-COOH could significantly improve the toughness with a great increase in impact strength under a low loading amount. Moreover, the addition of TA-COOH also simultaneously improved the tensile strength, elongation at break and glass transition temperature. The toughening and reinforcing mechanism was studied by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA), which should be owned to the synergistic effect of good interface interaction, aromatic structure, decreasing of cross linking density and increasing of free volume. This approach allows us to utilize the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties.

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Toughening of epoxy resin by block copolymers containing an epoxy‐philic block and an epoxy‐phobic block is usually costly because of their complex preparation procedure. In this work, a novel, random epoxy‐amphiphilic copolymer (PHGEL), which combines an “epoxy‐philic” component and an “epoxy‐phobic” component, has been synthesized and evaluated as a potential toughening agent for a diglycidyl ether of bisphenol A–based epoxy thermoset (EP). The curing behavior of the EP/PHGEL system has been investigated, and the results show that the hydroxyl group on the PHGEL chain can slightly activate the curing reaction. The mechanical testing shows that the toughness of the epoxy resin is improved by 294% when 4 wt % of PHGEL is added. Simultaneously, the tensile strength, elongation at break, and glass‐transition temperature are also improved. In addition, the thermogravimetric analysis shows that PHGEL has no obvious effect on the thermal stability of the epoxy thermosets. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44863.

A branched random copolymer, poly[(hydroxyethyl acrylate)‐r‐(N‐vinylcarbazole)] (BPHNV), was synthesized with the aim of uniformly dispersing multiwall carbon nanotubes in epoxy matrix, improving the thermal conductivity and mechanical properties while keeping the excellent electrical resistivity of the thermosets.