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Excess heat is available from various sources and its utilisation could reduce the primary energy use. The accessibility of this heat is however dependent amongst others on the source and sink temperature, amount and potential users in its vicinity. In this work a new method is developed which analyses excess heat sources from the industrial sector and how they could be used for district heating. This method first allocates excess heat to single production units by introducing and validating a new approach. Spatial analysis of the heat sources and consumers are then performed to evaluate the potential for using them for district heating. In this way the theoretical potential of using the excess heat for covering the heating demand of buildings is determined. Through the use of industry specific temperature profiles the heat usable directly or via heat pumps is further found. A sensitivity analysis investigates the impact of future energy efficiency measures in the industry, buildings and the district heating grid on the national potential. The results show that for the case study of Denmark, 1.36 TWh of district heat could be provided annually with industrial excess heat from thermal processes which equals 5.1 % of the current demand. More than half of this heat was found to be usable directly, without the need for a heat pump.

Abstract:Energy, exergy and advanced exergy methods are used in this study to analyse a milk processing facility which is one of the largest energy consumers within the food industry in Denmark. While a conventional energy analysis maps the energy flows of the system and suggests opportunities for process integration, an exergy analysis pinpoints the locations, causes and magnitudes of thermodynamic losses. The advanced exergy analysis further identifies the real potential for thermodynamic improvements of the system by splitting exergy destruction into its avoidable and unavoidable parts, which are related to technological limitations, and into its endogenous and exogenous parts, which illustrate the interactions between the different sub-systems. This analysis is based on actual factory data from one of Europe's largest dairy producers: the complete production line is modelled, and includes the production of milk, cream and milk powder. The results show the optimisation potential based on 1st and 2nd law analyses. An evaluation and comparison of the applicability of exergy methods, including advanced exergy methods, to the dairy industry is made. The comparison includes typical energy mappings conducted onsite, and discusses the benefits and challenges of applying advanced thermodynamic methods to industrial processes.

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 Users may download and print one copy of any publication from the public portal for the purpose of private study or research.  You may not further distribute the material or use it for any profit-making activity or commercial gain  You may freely distribute the URL identifying the publication in the public portal If you believe that this document breaches copyright please contact us providing details, and we will remove access to the work immediately and investigate your claim.