Statistical process control (spc), as one of the quality devices, can be help manufacturers improve the quality of their products in today’s competitive world. This research examines the statistical method of wire-cut electric discharge machining (WEDM) process of the turbine blade airfoil tip for control and consistency of the process. For this purpose, the standard deviation control chart, S, and the average data, , which are applied for identifying the acquired factors, have been used. Next, regarding the plan features, the manufacturing process is assessed to determine whether the products meet quality and the customer requirements or not. Therefore, the coefficients Cpk is applied which indicate the capability of the manufacturing process. Then, in order to produce high quality blades within the tolerance range, the capability of WEDM machine is examined, using coefficients CM. Finally, it is shown that in order to produce the desired product, the process can be controlled and fixed by using the statistical process control devices and inspecting the standard deviation of data and investigation of capability of process and machine
Two-dimensional laminar flow of a power-law fluid passing two square cylinders in a tandem arrangement is numerically investigated in the ranges of 1< Re< 200 and 1 ≤ G ≤ 9. The fluid viscosity power-law index lies in the range 0.5 ≤ n ≤ 1.8, which covers shear-thinning, Newtonian and shear-thickening fluids. A finite volume code based on the SIMPLEC algorithm with nonstaggered grid is used. In order to discretize the convective and diffusive terms, the third order QUICK and the second-order central difference scheme are used, respectively. The influence of the power-law index, Reynolds number and gap ratio on the drag coefficient, Strouhal number and streamlines are investigated, and the results are compared with other studies in the literature to validate the methodology. The effect of the time integration scheme on accuracy and computational time is also analyzed. In the ranges of Reynolds number and power-law index studied here, vortex shedding is known to occur for square cylinders in tandem. This study represents the first systematic investigation of this phenomenon for non-Newtonian fluids in the open literature. In comparison to Newtonian fluids, it is found that the onset of leading edge separation occurs at lower Reynolds number for shear-thinning fluids and is delayed to larger values for shear-thickening fluids.
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