Micro/nanolayer coextrusion was used to fabricate polycarbonate (PC)/poly(vinylidene fluoride) (PVDF) layered films with significantly reduced dielectric losses while maintaining high energy density. The high-field polarization hysteresis was characterized for layered films as a function of PVDF layer thickness (6000 to 10 nm) and composition (10 to 70 vol % PVDF), and was found to decrease with decreasing layer thickness and PVDF content. To gain a mechanistic understanding of the layer thickness (or nanoconfinement) effect, wide-angle X-ray diffraction, polarized Fourier transform infrared spectroscopy, and broadband dielectric spectroscopy were employed. The results revealed that charge migration, instead of dipole flipping, was responsible for the hysteresis in multilayered films. The absence of PVDF dipoleflipping was attributed to the nonuniform electric field distribution in the layered structure, where the field in PVDF layers were calculated to be significantly lower than that in PC layers due to large contrast in dielectric constant (∼3 for PC versus ∼12 for PVDF). The charges were likely to be impurity ions in the form of catalyst residue or surfactants from suspension polymerization. The characteristics of the dielectric spectroscopy relaxation indicated that ions mostly existed in the PVDF layers, and PC/PVDF interfaces prevented them from entering adjacent layers. Therefore, as the layer thickness decreases to nanometer scales, the amount of ion movement, dielectric loss, and hysteresis were decreased. This study provides clear evidence of the nanoconfinement effect in multilayered films, which advantageously decreases the hysteresis loss.

Recently, poly(vinylidene fluoride) (PVDF)-based multilayer films have demonstrated enhanced dielectric properties, combining high energy density and high dielectric breakdown strength from the component polymers. In this work, further enhanced dielectric properties were achieved through interface/interphase modulation and biaxial orientation for the poly(ethylene terephthalate)/poly(methyl methacrylate)/poly(vinylidene fluoride-co-hexafluoropropylene) [PET/PMMA/P(VDF-HFP)] three-component multilayer films. Because PMMA is miscible with P(VDF-HFP) and compatible with PET, the interfacial adhesion between PET and P(VDF-HFP) layers should be improved. Biaxial stretching of the as-extruded multilayer films induced formation of highly oriented fibrillar crystals in both P(VDF-HFP) and PET, resulting in improved dielectric properties with respect to the unstretched films. First, the parallel orientation of PVDF crystals reduced the dielectric loss from the αc relaxation in α crystals. Second, biaxial stretching constrained the amorphous phase in P(VDF-HFP) and thus the migrational loss from impurity ions was reduced. Third, biaxial stretching induced a significant amount of rigid amorphous phase in PET, further enhancing the breakdown strength of multilayer films. Due to the synergistic effects of improved interfacial adhesion and biaxial orientation, the PET/PMMA/P(VDF-HFP) 65-layer films with 8 vol % PMMA exhibited optimal dielectric properties with an energy density of 17.4 J/cm(3) at breakdown and the lowest dielectric loss. These three-component multilayer films are promising for future high-energy-density film capacitor applications.

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Interfacial polarization due to space charges enhances electrical insulation and thus breakdown strength for multilayer polymer films.