Detailed insight into electrochemical reaction mechanisms and rate limiting steps is crucial for targeted optimization of solid oxide fuel cell (SOFC) electrodes, especially for new materials and processing techniques, such as Ni/Gd-doped ceria (GDC) cermet anodes in metal-supported cells. Here, we present a comprehensive model that describes the impedance of porous cermet electrodes according to a transmission line circuit. We exemplify the validity of the model on electrolyte-supported symmetrical model cells with two equal Ni/Ce0.9Gd0.1O1.95-δ anodes. These anodes exhibit a remarkably low polarization resistance of less than 0.1 Ωcm2 at 750 °C and OCV, and metal-supported cells with equally prepared anodes achieve excellent power density of >2 W/cm2 at 700 °C. With the transmission line impedance model, it is possible to separate and quantify the individual contributions to the polarization resistance, such as oxygen ion transport across the YSZ-GDC interface, ionic conductivity within the porous anode, oxygen exchange at the GDC surface and gas phase diffusion. Furthermore, we show that the fitted parameters consistently scale with variation of electrode geometry, temperature and atmosphere. Since the fitted parameters are representative for materials properties, we can also relate our results to model studies on the ion conductivity, oxygen stoichiometry and surface catalytic properties of Gd-doped ceria and obtain very good quantitative agreement. With this detailed insight into reaction mechanisms, we can explain the excellent performance of the anode as a combination of materials properties of GDC and the unusual microstructure that is a consequence of the reductive sintering procedure, which is required for anodes in metal-supported cells.
La 0.58 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ (LSCF) cathodes on metal-supported solid oxide fuel cells (MSCs) were fabricated by a novel sintering approach and electrochemically tested in single-cell measurements. The sintering of cathodes on complete cells was performed under argon atmosphere at 950 • C in order to prevent strong oxidation of the metallic support. During this sintering process, a phase decomposition of LSCF occurred, which was found to be reversible upon heating in ambient air. The observed performance increase of MSCs with cathodes sintered ex situ, compared to cells processed under standard conditions, revealed a beneficial effect of the increased sintering temperature on cell performance. At 750 • C and 0.7 V a current density of 0.96 A/cm 2 was achieved. A stronger adherence of the cathodes sintered ex situ was observed after single-cell measurements. In additional experiments, La 0.58 Sr 0.4 CoO 3-δ (LSC) was applied as an alternative cathode for MSCs. These cells were activated in situ at 850 • C due to the lower thermochemical stability of LSC and indicated potential for further improvement of the cell performance. The successful electrochemical characterization of the cells with LSCF cathodes sintered ex situ confirmed the applicability of the novel sintering procedure as well as the improved adherence achieved by the optimized processing.
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