Aerosol jet printing (AJP) is a versatile technique suitable for large-area, fine-feature patterning of both rigid and flexible substrates with a variety of functional inks. In particular, AJP can tolerate ink viscosities between 1 and 1000 cP, with printing resolution of the order of 10 μm, thus making it attractive for flexible and printed electronics. This work investigates in detail significant aspects of inksubstrate combination and substrate temperature that are highly relevant to AJP. In order to do this, thin conducting silver lines are printed using AJP on both rigid (glass and silicon) as well as flexible (polyimide) substrates. The correlation between the various deposition parameters and the 'quality' of the printed lines are evaluated, through measurements of electrical conductivity under different experimental conditions. Based on our findings, a framework is proposed through which the morphology of AJP lines can be controlled and assessed for applications in large area and flexible electronic devices.
Triboelectric generators have emerged as potential candidates for mechanical energy harvesting, relying on motion-generated surface charge transfer between materials with different electron affinities. In this regard, synthetic organic materials with strong electron-donating tendencies are far less common than their electron-accepting counterparts. Nylons are notable exceptions, with odd-numbered Nylons such as Nylon-11, exhibiting electric polarisation that could further enhance the surface charge density crucial to triboelectric generator performance. However, the fabrication of Nylon-11 in the required polarised d 0 -phase typically requires extremely rapid crystallisation, such as melt-quenching, as well as ''poling'' via mechanical stretching and/or large electric fields for dipolar alignment. Here, we propose an alternative one-step, near room-temperature fabrication method, namely gas-flow assisted nano-template (GANT) infiltration, by which highly crystalline ''self-poled'' d 0 -phase Nylon-11 nanowires are grown from solution within nanoporous anodised aluminium oxide (AAO) templates. Our gas-flow assisted method allows for controlled crystallisation of the d 0 -phase of Nylon-11 through rapid solvent evaporation and an artificially generated extreme temperature gradient within the nanopores of the AAO template, as accurately predicted by finite-element simulations. Furthermore, preferential crystal orientation originating from template-induced nano-confinement effects leads to self-poled d 0 -phase Nylon-11 nanowires with higher surface charge distribution than melt-quenched Nylon-11 films, as observed by Kelvin probe force microscopy (KPFM). Correspondingly, a triboelectric nanogenerator (TENG) device based on as-grown templated Nylon-11 nanowires fabricated via GANT infiltration showed a ten-fold increase in output power density as compared to an aluminium-based triboelectric generator, when subjected to identical mechanical excitations. Broader contextEnergy harvesting from ubiquitous ambient vibrations represents a viable energy solution for the rapidly increasing number of low-power autonomous, wireless, portable and wearable electronic devices. Triboelectric generators have recently generated tremendous interest in this regard as they are capable of converting mechanical energy from the relative motion of two dissimilar materials into useful electricity, based on contact electrification and electrostatic induction arising from the materials having different electron affinities. In order to achieve high levels of energy harvesting performance, materials with electron-donating tendencies must be paired with those with electron-accepting tendencies. The bulk of the literature focuses on the latter, as these typically include materials that are easier to synthesise. Nylon-11 belongs to the less-explored family of synthetic and organic electron-donating materials, although the crystalline phase required for superior triboelectric performance has remained elusive in the bulk due to the typically harsh p...
A flexible and robust piezoelectric nanogenerator (NG) based on a polymer-ceramic nanocomposite structure has been successfully fabricated via a cost-effective and scalable template-assisted hydrothermal synthesis method. Vertically aligned arrays of dense and uniform zinc oxide (ZnO) nanowires (NWs) with high aspect ratio (diameter ∼250 nm, length ∼12 μm) were grown within nanoporous polycarbonate (PC) templates. The energy conversion efficiency was found to be ∼4.2%, which is comparable to previously reported values for ZnO NWs. The resulting NG is found to have excellent fatigue performance, being relatively immune to detrimental environmental factors and mechanical failure, as the constituent ZnO NWs remain embedded and protected inside the polymer matrix.
A piezoelectric nanogenerator has been fabricated using a simple, fast and scalable template-assisted electrodeposition process, by which vertically aligned zinc oxide (ZnO) nanowires were directly grown within a nanoporous polycarbonate (PC) template. The nanowires, having average diameter 184 nm and length 12 μm, are polycrystalline and have a preferred orientation of the [100] axis parallel to the long axis. The output power density of a nanogenerator fabricated from the as-grown ZnO nanowires still embedded within the PC template was found to be 151 ± 25 mW m−3 at an impedance-matched load, when subjected to a low-level periodic (5 Hz) impacting force akin to gentle finger tapping. An energy conversion efficiency of ∼4.2% was evaluated for the electrodeposited ZnO nanowires, and the ZnO–PC composite nanogenerator was found to maintain good energy harvesting performance through 24 h of continuous fatigue testing. This is particularly significant given that ZnO-based nanostructures typically suffer from mechanical and/or environmental degradation that otherwise limits their applicability in vibrational energy harvesting. Our template-assisted synthesis of ZnO nanowires embedded within a protective polymer matrix through a single growth process is thus attractive for the fabrication of low-cost, robust and stable nanogenerators.
Nanowires of the ferroelectric co‐polymer poly(vinylidenefluoride‐co‐triufloroethylene) [P(VDF‐TrFE)] are fabricated from solution within nanoporous templates of both “hard” anodic aluminium oxide (AAO) and “soft” polyimide (PI) through a facile and scalable template‐wetting process. The confined geometry afforded by the pores of the templates leads directly to highly crystalline P(VDF‐TrFE) nanowires in a macroscopic “poled” state that precludes the need for external electrical poling procedure typically required for piezoelectric performance. The energy‐harvesting performance of nanogenerators based on these template‐grown nanowires are extensively studied and analyzed in combination with finite element modelling. Both experimental results and computational models probing the role of the templates in determining overall nanogenerator performance, including both materials and device efficiencies, are presented. It is found that although P(VDF‐TrFE) nanowires grown in PI templates exhibit a lower material efficiency due to lower crystallinity as compared to nanowires grown in AAO templates, the overall device efficiency was higher for the PI‐template‐based nanogenerator because of the lower stiffness of the PI template as compared to the AAO template. This work provides a clear framework to assess the energy conversion efficiency of template‐grown piezoelectric nanowires and paves the way towards optimization of template‐based nanogenerator devices.
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