A novel method for computerized estimation of the aspect ratio distribution and various cross-sectional geometrical properties of fibres in short-fibre reinforced composites is proposed. The method, based on X-ray microcomputed tomography, is non-destructive and does not require user intervention. Based on results on specially fabricated model material, the accuracy and precision of the method seems adequate. The method is applied in analysing a manufacturing process of wood fibre reinforced thermoplastic composite. The results indicate a significant decrease of the aspect ratio of fibres during the processing steps. Finally, the feasibility of the method is assessed by estimating parameters of a micromechanical model for flax fibre composites and comparing the results with those from tensile tests.
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