Two corrosive media were used (3.5 wt% NaCl aqueous solution and distilled water) to examine the corrosion‐fatigue behavior of AA 7075‐T651, subjected to various surface modifications (wire‐EDM, blasting, and anodizing). An in‐situ corrosion‐fatigue device was used to test the corrosion‐fatigue durability. The apparatus is able to generate cyclic loads within a corrosive solution. The mechanical loading is simulated with the aid of finite element method (FEM). At both corrosive environments, a prolongation of the corrosion‐fatigue life was achieved by the blasting procedure, compared with the as‐machined specimens under same conditions. Anodizing had a deleterious impact in all examined cases.
Different manufacturing and surface modification treatments distinctively affect the surface characteristics and microstructure of the workpiece, having a different impact on their effective life-span. The corrosion-fatigue behavior of as-machined (wire-EDM), blasted and anodized aluminum alloy 7075-T651 was investigated using 3.5wt% NaCl aqueous solution and distilled water as corrosive media. An in-situ corrosion-fatigue device capable of producing cyclic loads in a corrosive solution was employed, coupled with FEM analysis. Blasting process offered a prolongation of the corrosion-fatigue life-span in both corrosive media, when compared to the as-machined samples under identical conditions. Anodizing had a deleterious effect in all the examined cases.
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