The efficiency of cooling ambient air at the inlet of gas turbines in temperate climatic conditions was analyzed and reserves for its enhancing through deep cooling were revealed. A method of logical analysis of the actual operation efficiency of turbine intake air cooling systems in real varying environment, supplemented by the simplest numerical simulation was used to synthesize new solutions. As a result, a novel trend in engine intake air cooling to 7 or 10 °C in temperate climatic conditions by two-stage cooling in chillers of combined type, providing an annual fuel saving of practically 50%, surpasses its value gained due to traditional air cooling to about 15 °C in absorption lithium-bromide chiller of a simple cycle, and is proposed. On analyzing the actual efficiency of turbine intake air cooling system, the current changes in thermal loads on the system in response to varying ambient air parameters were taken into account and annual fuel reduction was considered to be a primary criterion, as an example. The improved methodology of the engine intake air cooling system designing based on the annual effect due to cooling was developed. It involves determining the optimal value of cooling capacity, providing the minimum system sizes at maximum rate of annual effect increment, and its rational value, providing a close to maximum annual effect without system oversizing at the second maximum rate of annual effect increment within the range beyond the first maximum rate. The rational value of design cooling capacity provides practically the maximum annual fuel saving but with the sizes of cooling systems reduced by 15 to 20% due to the correspondingly reduced design cooling capacity of the systems as compared with their values defined by traditional designing focused to cover current peaked short-term thermal loads. The optimal value of cooling capacity providing the minimum sizes of cooling system is very reasonable for applying the energy saving technologies, for instance, based on the thermal storage with accumulating excessive (not consumed) cooling capacities at lowered current thermal loads to cover the peak loads. The application of developed methodology enables revealing the thermal potential for enhancing the efficiency of any combustion engine (gas turbines and engines, internal combustion engines, etc.).
This work presents experimental studies with numerical modeling, aiming at the development of guidelines for shaping aluminum alloy AA6111-T4, t = 1.5 mm thick, with the use of a shear-slitting operation. During the experimental tests, parametric analyses were conducted for the selected material thickness. For the purposes of the material deformation’s analysis, a vision system based on the digital image correlation (DiC) method was used. Numerical models were developed with the use of finite element analysis (FEA) and the mesh-free method: smoothed particle hydrodynamics (SPH), which were used to analyze the residual stress and strain in the cutting zone at different process conditions. The results indicate a significant effect of the horizontal clearance between knives on the width of the deformation zone on sheet cut edge. Together with the clearance value increase, the deformation zone increases. The highest burrs on the cut edge were obtained, when the slitting speed was set to v = 17 m/min, and clearance to hc = 6%t. A strong influence was observed of the horizontal clearance value at high slitting speeds on burr unshapeliness. The most favorable conditions were obtained for v = 32 m/min, hc = 0.062 mm, and rake angle of upper knife for α = 30°. For this configuration, a smooth sheared edge with minimal burr height was obtained.
The fuel efficiency of gas engines is effected by the temperature of intake air at the suction of turbocharger. The data on dependence of fuel consumption and engine electric power on the intake air temperature were monitored for Jenbacher gas engine JMS 420 GS-N.LC to evaluate its influence. A waste heat of engine is rejected for heating water to the temperature of about 90??. The heat received is used in absorption lithium-bromide chiller to produce a cold in the form of chilled water. A cooling capacity of absorption chiller firstly is spent for technological needs and then for feeding the central air conditioner for cooling the ambient air incoming the engine room, from where the air is sucked by the engine turbocharger. The monitoring data revealed the reserves to enhance the efficiency of traditional cooling system of intake air by absorption chiller through deeper cooling. This concept can be realized in two ways: by addition cooling a chilled water from absorption chiller to about 5-7?? for feeding engine intake air cooler or by two-stage cooling with precooling ambient air by chilled water from ACh in the first stage and subsequent deep cooling air to the temperatures 7-10?? in the second stage of intake air cooler by using a refrigerant as a coolant. In both cases the ejector chiller could be applied as the most simple in design.
The efficiency of reciprocating gas engines of integrated energy systems (IES) for combined electricity, heat and refrigeration generation is strictly influenced by their cyclic air temperatures. To evaluate the effect of gas engine cyclic air deep cooling, compared with conventional its cooling, the data on dependence of fuel consumption and power output of gas engine JMS 420 GS-N.L on its inlet air temperature at varying ambient air temperatures at the entrance of the radiator for scavenge air cooling were received. The results of treatment of gas engine efficiency monitoring proved non-effective operation of conventional chilling all the ambient air, coming into the engine room, because of increased air temperature at the inlet of turbocharger (TC), caused by heat influx from surroundings in the engine room. A new method of gas engine inlet air two-stage cooling at increased ambient air temperatures and advanced cyclic air cooling system with absorption lithium-bromide chiller and refrigerant ejector chiller was proposed. With this chilled water from absorption lithiumbromide chiller is used as a coolant in the first high-temperature stage of engine inlet air cooler and boiling refrigerant of ejector chiller in the second lowtemperature stage.
The operation of the ambient air conditioning systems (ACS) is characterized by considerable fluctuations of the heat load in response to the current climatic conditions. It needs the analyses of the efficiency of the application of compressors with frequency converters for refrigeration capacity regulation in actual climatic conditions. A new method and approach to analyzing the effectiveness of ACS cooling capacity adjusting by using the compressor with changing the rotational speed of the motor as an example have been developed, according to which the overall range of changeable heat loads is divided into two zones: the zone of ambient air processing with considerable fluctuations of the current heat load, that requires effective refrigeration capacity regulation by the compressor with frequency converters (from 100% rated refrigeration capacity down to about 50%) and not an adjustable zone of reduced refrigeration capacity below 50% rated refrigeration capacity of the compressor. The magnitudes of threshold refrigeration capacity between both zones are chosen according to the rational value of installed (design) refrigeration capacity on the ACS, required for cooling the ambient air to a target temperature that ensures the maximum annual refrigeration capacity production in actual current climatic conditions. The proposed method and approach to the analysis of the efficiency of the refrigeration capacity regulation of the ACS compressor by distributing the overall range of changes in current heat loads allows increasing the efficiency of utilizing the installed refrigeration capacity in prevailing climatic conditions.
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