Nanocellulose (NC) is an attractive reinforcement agent that can be incorporated into protective coatings because it is a renewable, biodegradable, and biocompatible polymer resource. In this study, a series of epoxy resin-based nanocomposites were prepared in the form of coatings with various amounts of NC loadings, and the coatings were applied onto mild steel at room temperature. The characterizations of the NC and nanocomposites were performed via X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), and Fourier transform infrared spectroscopy (FTIR). The thermophysical properties of the nanocomposites were evaluated using differential scanning calorimetry (DSC) and thermogravimetry (TGA) analyses. The transparency of the nanocomposite specimens was examined by ultraviolet visible (UV-Vis) spectroscopy in the range of 300 to 800 nm. The corrosion protection properties of the coated mild steel substrates immersed in a 3.5% NaCl solution were studied comparatively by electrochemical impedance spectroscopy (EIS). The results showed that all of the nanocomposite coatings with NC noticeably influenced the epoxy-diamine liquid pre-polymer, both physically and chemically. Furthermore, the 1 wt.% NC nanocomposite coating system was found to have the most pronounced anti-corrosion properties, as confirmed by a 30-day EIS study.
Purpose The purpose of this study is to develop anti-corrosion coating systems using disposable waste materials. The dissolved polyethylene terephthalate (PET) has been blended with epoxy resin and stoichiometrically cured with a polyamide resin. Design/methodology/approach Glycolysis process was found to be the most optimum candidate to dissolve PET. The developed coating systems were characterized by Fourier transform infrared spectroscopy for confirmation of the molecular bonding structures. The mechanical properties were characterized by performing pull-off test and cross hatch test for mechanical properties on the coated panel. Also, the glossiness test was used by reflecting light on the coated surface. The corrosion protection performance of the coated mild steel panels was examined using electrochemical impedance spectroscopy. Furthermore, the wettability of the developed coating systems was evaluated by using water contact angle technique. Findings It was observed that the coating system which contains 10 per cent of dissolved PET (S2) showed the highest adhesion and corrosion protection properties. Originality/value Recyclable PET bottles have outstanding chemical properties, adhesion properties, low cost, low permeability to gases and solvents making it suitable as a coating with superior barrier properties.
Purpose This study aims to fabricate the acrylic-based polymeric composite coating with a hydrophobic surface associated with natural oil polyol (NOP) and polydimethylsiloxane with the incorporation of 3 Wt.% SiO2 nanoparticle (SiO2np) against the corrosive NaCl media. Design/methodology/approach The structural properties of the formulated polymeric composite coatings were investigated by using Fourier transform infrared spectroscopy, ultraviolet-visible spectroscopy, water contact angle (WCA) and cross-hatch (X-Hatch) tests. The WCA measurement was used to study the surface wettability of the formulated polymeric composite coatings. The corrosion protection performance of the nanocomposite coated on the mild steel substrate was studied by immersing the samples in 3.5 Wt.% NaCl solution for 30 days using electrochemical impedance spectroscopy. Findings The enhanced polymeric composite coating system performed with an excellent increase in the WCA up to 111.1° which is good hydrophobic nature and very high coating resistance in the range of 1010 Ω attributed to the superiority of SiO2np. Originality/value The incorporation of SiO2np into the polymeric coating could enhance the surface roughness and hydrophobic properties that could increase corrosion protection. This approach is a novel attempt of using NOP along with the addition of SiO2np.
Purpose This study aims to propose that the corrosion resistance of the neat epoxy coating can be further enhanced by incorporating reinforcing agents. Design/methodology/approach Chitosan, silica and their hybrid compound were used to study the subject of corrosion resistance of epoxy coating systems. This work used 3.5 Wt.% NaCl solution as the electrolyte, and electrochemical impedance spectroscopy (EIS) was used to investigate the electrochemical behaviour of the studied coating systems. Standard and accelerated states were used without and with scratch on the coating layer. Findings It was found that the impedance value of composite coating incorporated with the hybrid compound was significantly higher at 1010 Ω after 14 days of exposure in both testing states. The breakpoint frequency (fb) determination also proves with large capacitive region at low-to-high frequency of impedance plots corresponding to the high corrosion resistance. Originality/value The hybrid compound consisting of chitosan as organic biopolymer and silica as inorganic material, respectively, served as a promising reinforcing agent for composite coating as a promising corrosion inhibitor. Different states of EIS measurement were used which are standard (without scratch) and accelerated (with scratch) states associated with the fb values.
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