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Model predictive control (MPC) is an effective control strategy in the presence of system constraints. The successful implementation of MPC in practical applications requires appropriate tuning of the controller parameters. An analytical tuning strategy for MPC of first-order plus dead time (FOPDT) systems is presented when the constraints are inactive. The available tuning methods are generally based on the user's experience and experimental results. Some tuning methods lead to a complex optimisation problem that provides numerical results for the controller parameters. On the other hand, many industrial plants can be effectively described by FOPDT models, and this model is therefore used to derive analytical results for the MPC tuning in a pole placement framework. Then, the issues of closed-loop stability and possible achievable performance are addressed. In the case of no active constraints, it is shown that for the FOPDT models, control horizons subsequent to two do not improve the achievable performance and control horizon of two provides the maximum achievable performance. Then, MPC tuning for higher order plants approximated by FOPDT models is considered. Finally, simulation results are employed to show the effectiveness of the proposed tuning formulas.

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Summary Fault‐tolerant control systems are vital in many industrial systems. Actuator redundancy is employed in advanced control strategies to increase system maneuverability, flexibility, safety, and fault tolerability. Management of control signals among redundant actuators is the task of control allocation algorithms. Simplicity, accuracy and low computational cost are key issues in control allocation implementations. In this paper, an adaptive control allocation method based on the pseudo inverse along the null space of the control matrix (PAN) is introduced in order to adaptively tolerate actuator faults. The proposed method solves the control allocation problem with an exact solution and optimized l∞ norm of the control signal. This method also handles input limitations and is computationally efficient. Simulation results are used to show the effectiveness of the proposed method. Copyright © 2016 John Wiley & Sons, Ltd.