Cellulose nanomaterials (CNs) are of increasing interest due to their appealing inherent properties such as bio-degradability, high surface area, light weight, chirality and the ability to form effective hydrogen bonds across the cellulose chains or within other polymeric matrices. Extending CN self-assembly into multiphase polymer structures has led to useful end-results in a wide spectrum of products and countless innovative applications, for example, as reinforcing agent, emulsion stabilizer, barrier membrane and binder. In the current contribution, after a brief description of salient nanocellulose chemical structure features, its types and production methods, we move to recent advances in CN utilization as an ecofriendly binder in several disparate areas, namely formaldehyde-free hybrid composites and wood-based panels, papermaking/coating processes, and energy storage devices, as well as their potential applications in biomedical fields as a cost-effective and tissue-friendly binder for cartilage regeneration, wound healing and dental repair. The prospects of a wide range of hybrid materials that may be produced via nanocellulose is introduced in light of the unique behavior of cellulose once in nano dimensions. Furthermore, we implement some principles of colloidal and interfacial science to discuss the critical role of cellulose binding in the aforesaid fields. Even though the CN facets covered in this study by no means encompass the great amount of literature available, they may be regarded as the basis for future developments in the binder applications of these highly desirable materials.

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Environmental and health concerns are driving the need for new materials in food packaging to replace poly- or perfluorinated compounds, aluminum layers, and petroleum-based polymers. Cellulose nanofibrils (CNF) have been shown by a number of groups to form excellent barrier layers to oxygen and grease. However, the influence of lignin-containing cellulose nanofibrils (LCNF) on film barrier properties has not been well reported. Herein, thin films (16 g/m2) from LCNF and CNF were formed on paper substrates through a filtration technique that should mimic the addition of material at the wet end of a paper machine. Surface, barrier and mechanical attributes of these samples were characterized. The analysis on the surface free energy and water contact angle pointed to the positive role of lignin distribution in inducing a certain degree of water repellency. The observed oxygen transmission rate (OTR) and water vapor permeability (WVP) values of LCNF-coated samples were nearly similar to those with CNF. However, the presence of lignin improved the oil proof performance; these layered designs exhibited an excellent resistance to grease (kit No. 12). The attained papers with LCNF coat were formed into bowl-like containers using metal molds and a facile oven drying protocol to evaluate their resistance to oil penetration over a longer period. The results confirmed the capability of LCNF layer in holding commercially available cooking oils with no evidence of leakage for over five months. Also, an improvement in the tensile strength and elongation at break was observed in the studied papers. Overall, the proposed packaging material possesses viable architecture and can be considered as a fully wood-based alternative for the current fluorocarbon systems.

Cellulose nanofibrils (CNFs) are able to form strong oxygen-barrier films suitable for food packaging but lack the needed water resistance in comparison to plastics. Desired water barrier quality can be achieved by applying mineral additives within the nanofibrils network. In current contribution, a sustainable hybrid system with an improved water barrier function is proposed by incorporating colloidal montmorillonite nanoclay (MMT) and two cross-linking agents, namely, polyamidoamine epichlorohydrin (PAE) and Acrodur thermoset acrylic resin (ACR) into CNF interfaces. Continuous matrices were produced via evaporation-induced self-assembly of colloidal building blocks followed by appropriate heat-curing regime to impart internal cross-linking. The development of chromophore functionalities and formation of ester motifs on the hybrid matrix (with no evidence of degradation) were detected by Fourier-transform infrared (FT-IR) spectroscopy. Intercalation of clay, solely, reduced the water vapor transmission rate (WVTR) to some extent; however, a more remarkable decline (by 60%) was observed upon the curing and cross-linking process. In fact, combination of clay platelets and cross-linkers contributed to a denser film structure and restricted water passage. Also, an excellent resistance to oil and grease was observed in all the studied films (Kit number of 11). A reduction in tensile strengths and resistance to cracking at fold was noted and ascribed to MMT interference in cellulose interchain hydrogen bonds. This however was counteracted by the introduction of cross-linkers, apparently by aiding stress transfer within the matrix. MMT imparted a limited elevation in the surface free energy, pointing out to an induced hydrophilicity; however, surface energy values declined markedly upon using cross-linkers. Finally, thermal stability of hybrids was adversely affected, compared to neat CNFs. Our study suggests the potential utilization of low-cost, sustainable biobarrier films for application in food/drug packaging, where low permeation of moisture is highly desirable.

Hydrophobic contaminants (stickies) incorporated with recycled fibers cause severe papermaking processing and product quality problems, which lead to low runnability and increased production cost. Stickies negatively affect paper strength and many other properties. In this work, we propose a sustainable approach by the application of soy protein isolate (SPI), soy flour (SF), and soybean lipoxygenase (LOX) as agents to combat hydrophobic contaminants. Tests at the bench and pilot-plant scales and under conditions similar to industrial operations demonstrated the reduction of associated challenges and the improvement of a paper's dry strength. The soy agents were applied to aqueous dispersions of lignin-free recycled fibers (dosage levels of 1−2% based on the fiber dry weight), which contained additives typically used in papermaking (fillers, sizing agent, and others). Talc, a common detackifier, was applied in similar systems that were used as reference. The proteins were added under both high and low shear conditions, and their effect in reducing paper tackiness and increasing internal bonding was confirmed. The maximum reduction in tacky particles count was achieved with SF (2% addition level based on fiber) under mild agitation and 30 min contact time. Remarkably, synergistic effects on the fiber electrostatic charges and paper porosity and formation were observed upon the addition of the soy proteins. The obtained results indicate that residual soy products represent an inexpensive, sustainable, and environmentally benign solution to enhance papermaking performance relative to conventional and more expensive agents that are in current use.