Enhanced oil recovery (EOR) processes have a great potential to maximize oil recovery factor of the existing reservoirs, where a significant volume of the unrecovered oil after conventional methods is targeted. Application of chemical EOR techniques includes the process of injecting different types of chemicals into a reservoir to improve the overall sweep efficiency. Surfactant flooding is one of the chemical EOR used to reduce the oil-water interfacial tension and to mobilize residual oil toward producing wells. Throughout the process of surfactant flooding, selecting a suitable surfactant for the reservoir conditions is quite challenging. Surfactants tend to be the major factor associated with the cost of an EOR process, and losing surfactants leads to substantial economic losses. This process could encounter a significant loss of surfactant due to adsorption into the porous media. Surfactant concentration, salinity, temperature, and pH were found to be as the main factors that influence the surfactant adsorption on reservoir rocks. Most of the research has been conducted in low-temperature and low-salinity conditions. Only limited studies were conducted in high-temperature and high-salinity (HT/HS) conditions due to the challenging for implementation of surfactant flooding in these conditions. This paper, therefore, focuses on the reviews of the studies conducted on surfactant adsorption for different surfactant types on different reservoir rocks under different reservoir conditions, and the influence of surfactant concentration, salinity, temperature, and pH on surfactant adsorption.

Graphical abstract

The applications of surfactants in Enhanced Oil Recovery (EOR) have received more attention in the past decade due to their ability to enhance microscopic sweep efficiency by reducing oil-water interfacial tension in order to mobilize trapped oil. Surfactants can partition in both water and oil systems depending on their solubility in both phases. The partitioning coefficient (Kp) is a key parameter when it comes to describing the ratio between the concentration of the surfactant in the oil phase and the water phase at equilibrium. In this paper, surfactant partitioning of the nonionic surfactant Alkylpolyglucoside (APG) was investigated in pre-critical micelle concentration (CMC) and post-cmc regimes at 80 °C to 106 °C. The Kp was then obtained by measuring the surfactant concentration after equilibration with oil in pre-cmc and post-cmc regimes, which was done using surface tension measurements and high-performance liquid chromatography (HPLC), respectively. Surface tension (ST) and interfacial tension (IFT) behaviors were investigated by performing pendant and spinning drop tests, respectively—both tests were conducted at high temperatures. From this study, it was found that APG was able to lower IFT as well as ST between water/oil and air/oil, and its effect was found to be more profound at high temperature. The partitioning test results for APG in pre-cmc and post-cmc regimes were found to be dependent on the surfactant concentration and temperature. The partitioning coefficient is directly proportional to IFT, where at high partitioning intensity, IFT was found to be very low and vice versa at low partitioning intensity. The effect of temperature on the partitioning in pre-cmc and post-cmc regimes had the same impact, where at a high temperature, additional partitioned surfactant molecules arise at the water-oil interface as the association of molecules becomes easier.

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Summary The application of surfactants in enhanced oil recovery (EOR) has revealed over the years various challenges that impose limitations on the successful implementation of surfactant flooding. Surfactant adsorption is one of the most important aspects that strongly dictates the feasibility of surfactant-based EOR. The effect of the presence of crude oil on surfactant adsorption and the influence of surfactant partitioning on the adsorption quantification are presented in this paper. Static adsorption experiments were conducted in this study for a surfactant mixture [alkyl ether carboxylate (AEC):alkylpolyglucoside (APG)] on sandstone rock samples in the absence and presence of crude oil. Partitioning experiments were carried out to evaluate the surfactant partitioning between the aqueous surfactant solution and the crude oil to determine the partitioning influence on the adsorption results in the presence of crude oil. The mixture’s adsorption and partitioning behaviors were studied at a fixed salinity of 32 k ppm and temperatures of 80 and 106°C. High-performance liquid chromatography (HPLC) was used in measuring the surfactant concentration throughout adsorption and partitioning tests. Rock characterization was also performed in this study using X-ray diffraction (XRD) as well as X-ray photoelectron spectroscopy (XPS) before and after adsorption with and without crude oil being present. Static adsorption outcomes displayed the adsorption of APG, AEC, and the overall mixture with and without crude oil being present, because all are having a similar increasing trend when concentration increases. However, the adsorption values were much higher when crude oil was present as compared with the adsorption values when crude oil was absent; this is because of not considering the impact of surfactant partitioning. The adsorption values (i.e., at 0.2 wt%) for both temperatures were below 2.5 mg/g in the absence of crude oil and rose to around 3.5 mg/g in the presence of crude oil. A significant amount of what was adsorbed belongs to AEC because of its increased chain-chain interactions with APG, which was evidenced experimentally in our previous work; hence, AEC is the greatest contributor to the overall surfactant mixture’s adsorption. Also, temperature had an impact on the adsorption capacity of the AEC:APG mixture, showing that APG has a greater sensitivity to temperature in comparison to AEC. The adsorption behavior of APG was found to be the opposite of AEC, where the adsorption capacity at 106°C was lower for AEC than its adsorption capacity at 80°C and vice versa for APG. The surfactant partitioning results were used to validate the surfactant adsorption outcomes in the presence of crude oil. After eliminating the partitioning effect, the surfactant adsorption isotherms in both cases of the presence and the absence of crude oil were almost identical. The results highlighted the importance of measuring surfactant partitioning, and the impact that partitioning has on the total surfactant losses during the surfactant flooding process. XRD and XPS results indicated that the change of the rock structure after adsorption when crude oil was present was attributed to the rock dissolution phenomena. It was concluded that adsorption and partitioning take place in the water/oil/rock system simultaneously and taking that into account allows for the improved and proper designing of the surfactant flooding.